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1.
Pb-Mg-Al合金的热变形行为与加工图   总被引:1,自引:0,他引:1  
采用Gleeble-1500热模拟试验机研究Pb-Mg-Al合金在变形温度453~613 K、应变速率0.01~1 s-1条件下的热压缩流变行为,计算应力指数和变形激活能,采用Zener-Hollomon参数法构建合金的高温变形的本构关系,基于Murty准则,建立Pb-Mg-Al合金的加工图。结果表明:Pb-Mg-Al合金为正应变速率敏感材料;该合金的热压缩变形流变应力行为可用双曲正弦函数本构方程和Zener-Hollomon参数来描述,其平均变形激活能为149.524 4kJ/mol;从加工图分析并结合激活能,确定Pb-Mg-Al合金的最优变形温度和应变速率分别为533 K和0.1 s-1。  相似文献   

2.
6061铝合金热变形行为的研究   总被引:1,自引:0,他引:1  
采用Gleeble-1500热模拟实验机研究了6061铝合金在变形温度573~773 K、应变速率0.01~2 s-1、最大变形程度45%条件下的高温压缩变形行为,分析了合金在高温变形过程中流变应力与应变速率和变形温度之间的关系,建立了6061铝合金高温变形的本构关系.结果表明:合金的流变应力随变形温度的升高而降低,随应变速率的增大而增大;试验条件下,该合金的流变行为可用Zener-Hollomon参数来描述,变形激活能为236.858 kJ/mol,应力指数为8.926.  相似文献   

3.
在Gleeble-3800热模拟机上采用等温压缩实验研究了5182铝合金在变形温度为573 K~723 K、应变速率为0. 01 s-1~10 s~(-1)、真应变为0~0. 69条件下的高温流变应力行为,建立了5182铝合金热变形的本构方程和热加工图。结果表明:5182铝合金在热变形时,其流变应力呈现出稳态流变特征,随变形温度的升高而降低,随应变速率的增加而增大,但在应变速率ε·≥1 s~(-1)高应变速率下,则出现动态软化现象;可以采用包含Z参数的双曲正弦函数关系来描述5182铝合金高温变形时的流变应力行为;最佳的热变形区域为变形温度400℃~420℃、应变速率0. 01 s~(-1)~0. 1 s~(-1)。  相似文献   

4.
采用Gleeble-1500热模拟机进行热压缩实验,研究变形温度为300~450℃、应变速率为0.01~10s-1时TiB2/7055Al原位合成铝基复合材料的热变形行为。结果表明:热变形过程流变应力可用双曲正弦本构方程来描述,平均变形激活能为158.3kJ/mol,根据材料动态模型,计算并分析TiB2/7055Al的加工图。利用加工图确定热变形的流变失稳区,获得试验参数范围内的热变形过程最佳工艺参数,其热加工温度范围在430~450℃,应变速率范围为10~3.16s-1和0.032~0.01s-1的两个区域。  相似文献   

5.
利用Gleeble3500热模拟试验机研究了Ca对Mg-Gd-Y-Zn-Zr合金在变形温度573~723 K,应变速率0.001~1 s-1的热变形行为及热加工性能的影响。结果表明:Ca增大了合金的流变应力及变形激活能,扩宽了加工安全区及最佳加工区范围,但降低了最大功率耗散因子及动态再结晶程度。结合激光共聚焦显微镜分析了合金热压缩后组织,验证了热加工图的准确性,并制定了合理的热加工工艺,Mg-Gd-Y-Zn-Zr合金的最佳加工区域为:应变速率0.001~0.01 s~(-1),温度623~723 K。根据最佳加工工艺参数获得了表面质量良好,无变形缺陷的等温锻造合金。  相似文献   

6.
采用Gleeble-3500热模拟试验机通过压缩复合变形制备了705/706铝合金叠层材料,研究了705和706两种铝合金在温度为573~773K,应变速率为0.01~10s~(-1)条件下的流变行为,并建立了复合变形的应力-应变本构方程和加工图。结果表明,705和706铝合金在压缩复合变形过程中,其流变应力随着变形温度的升高而减小,随应变速率的增加而增大,流变应力达到峰值后曲线呈现稳态流变特征,具有正应变速率敏感性。复合变形的平均变形激活能为147.2kJ/mol,与单一的Al-7.0Zn-2.9Mg合金相比更容易发生塑性变形。不同应变量的加工图显示两种合金在高温压缩复合变形时安全区域主要存在于高温、中等应变量和低应变速率的条件下,较合适的加工条件是道次应变量为0.2~0.4,变形温度为723~748K,应变速率为0.1~0.01s~(-1)。  相似文献   

7.
在变形温度为573K~733K,应变速率为0.001s-1~1s-1的条件下,采用Gleeble-1500热模拟试验机对7B50铝合金的热变形加工行为进行了研究。结果表明,7B50铝合金在热压缩变形中的流变应力随着温度的升高而减小,随着应变速率的增大而增大;建立了一个包含应变的流变应力预测模型,模型中的9个独立参数可以通过非线性最小二乘法拟合求得,预测的流变应力曲线与试验结果吻合得较好。  相似文献   

8.
采用Gleeble-1500D热模拟机对Mg-8Li-2Al-1Zn合金进行热压缩实验,研究了变形温度为523~723 K、应变速率为0.01~10 s-1条件下的合金热变形行为,并建立了合金的流变应力本构方程及热加工图。结果表明:Mg-8Li-2Al-1Zn合金的流变曲线均属于动态再结晶型,流变应力随着温度升高(应变速率降低)而减小。显微组织的变化验证了动态回复和动态再结晶的发生。Mg-8Li-2Al-1Zn合金流变应力本构关系可以用双曲正弦函数和Z参数准确的描述,平均应力指数为4.62,平均热激活能为139.35 J/mol。根据建立的加工图,预测合金热变形的最佳工艺参数为:523~573 K,0.1~1 s-1。  相似文献   

9.
利用Gleeble-1500热模拟实验机对非真空熔铸Cu-0.94Cr-0.34Zr合金进行高温热压缩变形,研究在变形温度为500~800℃、应变速率为0.01 ~1 s-1工作条件下该合金的流变应力行为,建立合金热变形流变应力本构方程及加工图.结果表明:流变应力随变形温度的升高而降低,随应变速率的降低而减小;可用包含Zener-Hollomon参数的Arrhenius双曲正弦关系式描述Cu-0.94Cr-0.34Zr合金的热变形行为,建立本构方程,算出其激活能为418.35 kJ/mol.依据动态材料模型,建立热加工图,确定热变形失稳区和安全热加工区域,合金最佳热加工条件为:变形温度775℃,应变速率0.01s-1.  相似文献   

10.
Al-Zn-Mg-Sc-Zr合金的热变形行为及加工图   总被引:2,自引:0,他引:2  
在Gleeble-1500热模拟试验机上对Al-5.5Zn-1.5Mg-0.2Sc-0.1Zr铝合金进行高温等温压缩实验,研究该合金在变形温度为300~500℃、应变速率为0.01~10s-1条件下的流变行为,建立合金高温变形的本构方程和加工图,采用电子背散射衍射(EBSD)分析变形过程中合金的组织特征.结果表明流变应力随变形温度的升高而降低;当应变速率ε=10s-1,变形温度为300~500℃时,合金发生了动态再结晶.Al-5.5Zn-1.5Mg-0.2Sc-0.1Zr合金的高温流变行为可用Zener-Hollomon参数描述.在热变形过程中,随着真应变增加,合金的变形失稳区域增大.该合金适宜的变形条件如下变形温度300~360℃、应变速率0.01~0.32s-1,或变形温度380~500℃、应变速率0.56~10s-1.  相似文献   

11.
In as-welded state, each region of 2219 aluminum alloy TIG-welded joint shows diff erent microstructure and microhardness due to the diff erent welding heat cycles and the resulting evolution of second phases. After the post-weld heat treatment, both the amount and the size of the eutectic structure or θ phases decreased. Correspondingly, both the Cu content in α-Al matrix and the microhardness increased to a similar level in each region of the joint, and the tensile strength of the entire joint was greatly improved. Post-weld heat treatment played the role of solid solution strengthening and aging strengthening. After the post-weld heat treatment, the weld performance became similar to other regions, but weld reinforcements lost their reinforcing eff ect on the weld and their existence was more of an adverse eff ect. The joint without weld reinforcements after the post-weld heat treatment had the optimal tensile properties, and the specimens randomly crack in the weld zone.  相似文献   

12.
After nearly two years' tense construction, the first phase of industrialized base of Shenyang Research Institute of Foundry (SRIF), located at the Tiexi Casting and Forging Industrial Park in the west of Tiexi District, has now been completed and formally put into operation.  相似文献   

13.
Institute of Process Engineering, Chinese Academy of Sciences, China, has proposed a method for oxidative leaching of chromite with potassium hydroxide. Understanding the mechanism of chromite decomposition, especially in the potassium hydroxide fusion, is important for the optimization of the operating parameters of the oxidative leaching process. A traditional thermodynamic method is proposed and the thermal decomposition and the reaction decomposition during the oxidative leaching of chromite with KOH and oxygen is discussed, which suggests that chromite is mainly destroyed by reactions with KOH and oxygen. Meanwhile, equilibrium of the main reactions of the above process was calculated at different temperatures and oxygen partial pressures. The stable zones of productions, namely, K2CrO4 and Fe2O3, increase with the decrease of temperature, which indicates that higher temperature is not beneficial to thermodynamic reactions. In addition, a comparison of the general alkali methods is carried out, and it is concluded that the KOH leaching process is thermodynamically superior to the conventional chromate production process.  相似文献   

14.
The effect of isochronal heat treatments for 1h on variation of damping, hardness and microstructural change of the magnesium wrought alloy AZ61 was investigated. Damping and hardness behaviour could be attributed to the evolution of precipitation process. The influence of precipitation on damping behaviour was explained in the framework of the dislocation string model of Granato and Lücke.  相似文献   

15.
Coherent second phase often exhibits anisotropic morphology with specifi c orientations with respect to both the second and the matrix phases. As a key feature of microstructure, the morphology of the coherent particles is essential for understanding the second-phase strengthening eff ect in various industrial alloys. This letter reports anisotropic growth of coherent ferrite from austenite matrix in pure iron based on molecular dynamics simulation. We found that the ferrite grain tends to grow into an elongated plate-like shape, independent of its initial confi guration. The fi nal shape of the ferrite is closely related to the misfi t between the two phases, with the longest direction and the broad facet of the plate being, respectively, consistent with the best matching direction and the best matching plane calculated via the Burgers vector content(BVC) method. The strain energy calculation in the framework of Eshelby's inclusion theory verifi es that the simulated orientation of the coherent ferrite is energetically favorable. It is anticipated that the BVC method will be applicable in analysis of anisotropic growth and morphology of coherent second phase in other phase transformation systems.  相似文献   

16.
On the basis of the single-particle framework, a new theory on inclusion growth in metallurgical melts is developed to study the kinetics of inclusion growth on account of reaction and collision. The studies show that the early growth of inclusion depends on reaction growth and Brawnian motion collision, and where the former is decisive, the late growth depends on turbulence collision and Stokes' collision, and where the former is dominant; collision growth is very quick during the smelting process, lessened in the refining process, but nearly negligible in the continuous casting process.  相似文献   

17.
The motion of melt droplets in spray degassing process was analyzed theoretically. The height of the treatment tank in spray degassing process could be determined by the results of theoretical calculation of motion of melt droplets. To know whether the melt droplets would solidify during spraying process, the balance temperature of melt droplets was also theoretically analyzed. Then proof experiments for theoretical results about temperature of melt droplets were carried. In comparison, the experimental results were nearly similar to the calculation results.  相似文献   

18.
A 17 vol% SiCp/Al–Mg–Si–Cu composite plate with a thickness of 3 mm was successfully friction stir welded(FSWed) at a very high welding speed of 2000 mm/min for the first time. Microstructural observation indicated that the coarsening of the precipitates was greatly inhibited in the heat-affected zone of the FSW joint at high welding speed, due to the significantly reduced peak temperature and duration at high temperature. Therefore, prominent enhancement of the hardness was achieved at the lowest hardness zone of the FSW joint at this high welding speed, which was similar to that of the nugget zone. Furthermore, the ultimate tensile strength of the joint was as high as 369 MPa, which was much higher than that obtained at low welding speed of 100 mm/min(298 MPa). This study provides an effective method to weld aluminum matrix composite with superior quality and high welding efficiency.  相似文献   

19.
On the basis of energy and shape method for the determination of the valence bond (VB) structures of crystal, the valence bond structure of titanium is redetermined at room temperature and calculated in the whole temperature range of 0-1943K. The outer shell electronic distribution of Ti is e_c~(2.9907) · (s_c~(0.4980) d_c~(2.4927)) ef1.0093 in crystal. The temperature dependences of the VB structures of hcp and bcc phases are the same. The VB structures of hcp and bcc phases monotonically increase or decrease with the increase in temperature, but show discontinuous changes at the phase-transformation temperature 1155K.  相似文献   

20.
Fatigue damage increases with the applied loading cycles in a cumulative manner and the material deteriorates with the corrosion time. A cumulative fatigue damage rule under the alternative of corrosion or cyclic loading was proposed. The specimens of aluminum alloy LY12-CZ soaked in corrosive liquid for different times were tested under the constant amplitude cyclic loading to obtain S-N curves. The test was carried out to verify the proposed cumulative fatigue damage rule under the different combinations among corrosion time, loading level, and the cycle numbers. It was shown that the predicted residual fatigue lives showed a good agreement with the experimental results and the proposed rule was simple and can be easily adopted.  相似文献   

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