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1.
水钴矿中选择性提取铜和钴的新工艺   总被引:2,自引:0,他引:2  
针对某水钴矿的特点,采取还原酸浸旋流电积新工艺选择性提取其中的铜和钴。系统考察初始硫酸浓度、温度、时间、Na2SO3用量、液固比等因素的影响,确定浸出最佳条件如下:初始硫酸浓度为75g/L,Na2SO3用量为7%,液固比L/S=4 mg/L,温度为70℃,时间为0.5 h。对浸出液进行了旋流电积提取铜和钴的探索实验研究,得到纯度分别为99.95%、99.97%的电积铜、钴产品,铜、钴的直收率分别达到98.23%和94.54%。  相似文献   

2.
研究一种非洲铜-钴氧化矿两段浸出过程。采取两段浸出的目的是实现矿石中铜和钴的选择性浸出。第一段主要用硫酸浸出矿石中的铜,第二段用硫酸和还原剂浸出矿石中的钴。第一段浸出的最佳技术条件:矿石粒度小于75μm的比例占89%,硫酸加入量为铜-钴氧化矿质量的13%,液固比为4:1,浸出时间为60 min,温度为常温(25℃);第二段浸出的最佳技术条件:浸铜渣液固比为4:1,温度为65℃,时间为150 min,初始酸浓度为20 g/L,还原剂加入量为理论量的1.5倍。结果表明:两段浸出过程铜和钴的浸出率分别达到97.13%和96.05%。  相似文献   

3.
从废旧锂离子电池中分离回收钴镍锰   总被引:3,自引:0,他引:3  
提出一种新型的从废旧锂离子电池中分离回收钴镍锰的工艺.该工艺采用物理擦洗-稀酸搅拌浸出的方法分离集流体与活性物质,采用H2SO4+H2O2为浸出剂对活性物质进行浸出,然后采用黄钠铁矾法去除浸出液中的铁,再采用N902萃取分离铜,通过水解沉淀法除铝,最后采用碳酸盐共沉淀法制备镍钴锰碳酸盐前躯体.结果表明:最优浸出条件为液固比10:1、H2SO4浓度2.5 mol/L、H2O2加入量2.0 mL/g(粉料)、温度85℃、浸出时间120 min;在此条件下,钴、镍和锰的浸出率分别达到97%、98%和96%;除去浸出液中的铁、铜和铝后,钴、镍和锰的损失率分别为1.5%、0.57%和4.56%;总体来说,废旧锂离子电池中钴、镍和锰的回收率均可以达到95%.  相似文献   

4.
硝酸氧化浸出难冶炼高砷钴矿   总被引:3,自引:0,他引:3  
在100g钴矿加入39mL浓硫酸、浸出温度80℃、浸出时间2h、液固比2:1时,采用常规的硫酸浸出,钴浸出率仅为16.86%;当100g钴矿中加入42.5mL浓硫酸、在焙烧温度630℃、焙烧时间1.5h的焙烧条件下,采用硫酸化焙烧后硫酸浸出,钴浸出率达到67.48%;在100g钴矿中加入39mL浓硫酸和56mL浓硝酸、浸出温度60℃、浸出时间4h、液固比为3:1时,采用硝酸氧化下硫酸浸出,钴浸出率为96.35%。  相似文献   

5.
从废旧锂离子二次电池中回收钴和锂   总被引:46,自引:3,他引:43  
采用碱溶解→酸浸出→P204萃取净化→P507萃取分离钴、锂→反萃回收硫酸钴和萃余液沉积回收碳酸锂的工艺流程, 从废旧锂离子二次电池中回收钴和锂.实验结果表明: 碱溶解可预先除去约90%的铝, H2SO4 H2O2体系浸出钴的回收率达到99%以上; P204萃取净化后, 杂质含量为Al 3.5mg/L、Fe 0.5mg/L、Zn0.6mg/L、Mn2.3mg/L、Ca <0.1mg/L; 用P507 萃取分离钴和锂, 在pH为5.5时, 分离因子βCo/Li可高达1×105; 95℃以上用饱和碳酸钠沉积碳酸锂, 所得碳酸锂可达零级产品要求, 一次沉锂率为76.5%.  相似文献   

6.
以CaSO4制备得到的CaS为还原剂,研究氧化锰矿的还原-酸浸过程,考察硫化钙与矿石的质量比、还原温度、还原时间、液固比、搅拌速率、浸出温度、浸出时间和H2SO4浓度对氧化锰矿中锰及铁浸出率的影响。结果表明:优化的还原工艺条件为硫化钙与矿石质量比1:6.7、液固比5:1、搅拌速率300 r/min、还原温度95°C、还原时间2.0 h;酸浸工艺条件为搅拌速率200 r/min、H2SO4浓度1.5 mol/L、浸出温度80°C、浸出时间5 min。在此优化条件下,锰的浸出率达到96.47%,而铁的浸出率仅为19.24%。该工艺可以应用于不同类型氧化锰矿中锰的提取,且锰的浸出率均高于95%。  相似文献   

7.
从钼钴废催化剂中回收钼   总被引:1,自引:0,他引:1  
采用加压浸出从钼钴废催化剂中分离钼,在原料摩尔比Na2CO3/Mo=1.3,浸出温度150℃的条件下,钼的浸出率达90%.浸出液经酸化处理后采用N235萃取回收,在有机相为20%N235-10%异辛醇-煤油的条件下,经4级萃取钼的萃取率可达到99.6%.反萃液经酸沉回收钼,产品钼酸铵质量较好.本工艺流程简单、有价金属回收率高、对环境友好.  相似文献   

8.
以锌冶炼中浸渣为研究对象,研究中浸渣的化学成分及锌的存在形态,锌主要以铁酸锌形式存在。采用SO2做还原剂,研究温度、初始硫酸浓度、二氧化硫分压对锌浸出效率的影响,并分析中浸渣中锌还原浸出反应机制及动力学。结果表明:H+在锌还原浸出过程中起关键作用,锌还原浸出反应活化能为31.67 k J/mol,为化学反应控制;SO2做还原剂时,反应时间、液固比及初始酸度均大幅降低。反应最佳工艺条件:初始硫酸浓度80 g/L、温度95℃、液固比(L/S)10 m L/g、二氧化硫分压200 k Pa、反应时间120 min。该工艺条件下,中浸渣中锌浸出率达99%以上。XRD和ICP分析表明:中浸渣中铁酸锌分解,硫化锌在该反应条件下未完全浸出,还原浸出渣中主要化学成分为铅和锌,主要物相为Pb SO4和Zn S。  相似文献   

9.
本文针对钴白合金中钴难以实现高效节能回收的研究现状,以复杂钴白合金为研究对象、辉钼矿为焙烧硫化剂,通过钴白合金硫化焙烧-常压硫酸浸出工艺实现了钴的高效选择性提取。考察了焙烧温度、辉钼矿添加量和焙烧时间等对钴浸出的影响,并且通过XRD分析了焙烧及酸浸过程中的物相转变。结果表明:在焙烧温度1050℃、辉钼矿和钴白合金的质量比2∶1、焙烧时间90 min的条件下,钴白合金与辉钼矿反应转化为高浸出性能的三元硫化物(MxMo6S8,M=Co, Fe, Cu;x=0~2),随后在常压硫酸浸出过程中,钴和铁被选择性浸出,浸出率均大于99%;而钼和铜不被浸出,以Cu0.5Mo3S4和Mo3S4的形式富集于浸出渣中。此外,辉钼矿中的钼被转化为三元硫化物(MxMo6S8),钼的浸出性能也大大提高。  相似文献   

10.
针对高硅钴白合金结构复杂、难以直接硫酸浸出问题,开展碱焙烧脱硅预处理研究以破坏稳定致密的硅铁合金结构。结果表明:经碱焙烧预处理后,钴白合金形貌发生明显改变。碱焙烧条件如下:温度600℃,NaOH用量为硅、铁反应所需理论量0.64倍。在上述条件下焙烧2 h后,所得渣经水洗,硅的脱除率达到66.57%;再经常压硫酸浸出,钴、铁浸出率均高达99%以上,而铜则完全保留在浸出渣中,实现了钴和铜分离,渣中的铜经第二段氧化浸出得以回收。进一步基于工艺矿物学分析,对碱焙烧脱硅预处理后钴白合金的常压浸出行为进行解析。  相似文献   

11.
A hydrometallurgical process was developed for recovery of nickel and cobalt from the hydrochloric acid leaching solution of alloy scraps. The process consists of five maj or unit operations: 1) leaching with 6 mol/L hydrochloric acid under the L/S ratio of 10:1 at 95 ℃ for 3 h; 2) copper replacement by iron scraps under pH value of 2.0 at 80 ℃, and stirring for 1 h, 3) removal of iron and chromium by chemical precipitation: iron removal under pH value of 2.0 at 90 ℃ by dropwise addition of sodium chlorate and 18% sodium carbonate solution, then chromium removal under pH value of 4.0 at 70 ℃ by addition of nickel carbonate solution, stirred by air flow for 2 h; 4) selective separation of cobalt from nickel by extraction using 30% trialkyl amine+50% kerosene (volume fraction) and tri-n-butylphosphate (TBP) as a phase modifier with the O/A ratio of 2:1, and stripping of cobalt with 0.01 mol/L HCl; 5) crystallization of nickel chloride and electrodeposition of cobalt. It is found that the nickel recovery of 95% and the cobalt recovery of approximately 60% with purity over 99.9% are obtained by this process.  相似文献   

12.
Selective reduction of laterite ores followed by acid leaching is a promising method to recover nickel and cobalt metal, leaving leaching residue as a suitable iron resource. The phase transformation in reduction process with microwave heating was investigated by XRD and the reduction degree of iron was analyzed by chemical method. The results show that the laterite samples mixed with active carbon couple well with microwave and the temperature can reach approximate 1000 ℃ in 6.5 min. The reduction degree of iron is controlled by both the reductive agent content and the microwave heating time, and the reduction follows Fe2O3→Fe3O4→FeO→Fe sequence. Sulphuric acid leaching test reveals that the recoveries of nickel and iron increase with the iron reduction degree. By properly controlling the reduction degree of iron at 60% around, the nickel recovery can reach about 90% and iron recovery is less than 30%.  相似文献   

13.
徐娟  张福元  丁丁 《贵金属》2020,41(3):1-7
铜阳极泥分铜液所得铂钯精矿中的银主要以氯化银(AgCl)形态存在,可用氨水或亚硫酸钠作为浸出剂去除银。绘制了Ag+与NH3、SO2- 3配体组分图,结合电位-pH图分析表明,氨浸的pH值范围为7.7~13.5,亚硫酸钠浸出宜在中性或碱性条件下进行。优化条件实验结果表明,银的氨浸浸出率为95.3%,碲浸出率为14.9%,有微量铂、钯浸出;以亚硫酸钠为浸出剂,银的浸出率为97.3%,碲浸出率为11.5%,金、铂和钯均不被浸出。亚硫酸钠更适于作为铂钯精矿预处理除银的浸出剂。  相似文献   

14.
对铜电解液脱砷方法进行研究,提出以二段脱铜液为原料,采用SO2还原结晶法脱砷新工艺。在二段脱铜液中通入SO2,将其中的As(Ⅴ)还原成As(Ⅲ),还原后的溶液通过蒸发结晶析出As2O3,达到二段脱铜液脱砷的目的。结果表明:当As(Ⅴ)浓度为12.41 g/L、H2SO4浓度为253.00 g/L、反应温度为60℃时,向二段脱铜液中通入SO290 min后静置90 min,二段脱铜液中As(Ⅴ)的还原率达到94.54%。还原后的溶液进行蒸发结晶,当蒸发前与结晶后的体积比(V0:V1)为3.5时,砷的脱除率达到91.33%,结晶产物为As2O3。与传统脱砷工艺相比,新工艺具有操作简单、成本低廉及砷的脱除效果明显等优势。  相似文献   

15.
阐述了采用加压浸出方法对金属铜和钴进行有效脱除。实验结果表明:加压浸出过程的较佳反应条件为反应温度150℃、硫酸浓度30 g/L、反应压力1.5 MPa、反应时间6 h、液固比6:1。在此反应条件下,金属Cu、Co的浸出效率分别达到了90%和88%。  相似文献   

16.
The present paper deals with the extraction of cobalt from a solution containing cobalt and nickel in a sulphate medium similar to the leach liquor obtained by the dilute sulphuric acid pressure leaching of the Pacific Ocean nodules matte followed by copper extraction. The commercial extractant Cyanex 272 (bis (2, 4, 4-trimethylpentyl) phosphinic acid) is used for this purpose. The leach liquor used for the present study contains Co =1.78 g/L and Ni=16.78 g/L. Before cobalt extraction, impurities, such as copper and iron, are removed from the leach liquor by the precipitation method. Increasing the concentration of Cyanex 272 increased the extraction percentage of cobalt due to the increase of equilibrium pH. Cobalt extraction efficiency of >99.9 % is achieved with 0.20 M Cyanex 272 in two counter-current stages at an aqueous: organic (A:O) phase ratio of 1.5∶1. Complete stripping of cobalt from the loaded organic containing 2.73 g/L Co was carried out at pH 1.4 by a synthetic cobalt spent electrolyte in two stages at an A:O ratio of 1∶2. The enrichment of cobalt during extraction and stripping operations was about 3.5 times. A complete process flowsheet for the separation and recovery of cobalt is presented.  相似文献   

17.
LK-C2从废线路板酸性浸出液中萃取回收铜   总被引:2,自引:1,他引:1  
以LK-C2为萃取剂,从废弃线路板酸性浸出液中选择性萃取回收铜,分别研究杂质阳离子、阴离子、pH值、萃取时间、萃取剂浓度和相比(O/A)对萃取效果的影响。结果表明:采用LK-C2从废线路板酸性浸出液中可选择性萃取分离铜,铜/铁分离系数超过2000,溶液中锌和锡几乎不被萃取;随萃取平衡pH值的增大,铜的萃取率升高;随萃取剂在有机相中浓度增加和相比增加,铜回收率增大;阴离子NO3-、SO42-和Cl-对萃取无明显影响。萃取剂每从溶液中萃取1mol铜,将置换2mol氢离子。室温下LK-C2萃取铜的最佳工艺条件:LK-C2体积浓度为15%,相比O/A为1:1,水相初始pH为2.00,萃取时间为10min。在优化条件下,一级萃取率达99.78%;用2.00mol/L硫酸溶液对负载有机相进行反萃,经三级逆流反萃,铜的反萃率达到97.51%。  相似文献   

18.
Hydrazine sulfate was used as a reducing agent for the leaching of Li, Ni, Co and Mn from spent lithium-ion batteries. The effects of the reaction conditions on the leaching mechanism and kinetics were characterized and examined. 97% of the available Li, 96% of the available Ni, 95% of the available Co, and 86% of the available Mn are extracted under the following optimized conditions: sulfuric acid concentration of 2.0 mol/L, hydrazine sulfate dosage of 30 g/L, solid-to-liquid ratio of 50 g/L, temperature of 80 °C, and leaching time of 60 min. The activation energies of the leaching are determined to be 44.32, 59.37 and 55.62 kJ/mol for Li, Ni and Co, respectively. By performing X-ray diffraction and scanning electron microscopy in conjunction with energy dispersive X-ray spectroscopy, it is confirmed that the main phase in the leaching residue is MnO2. The results show that hydrazine sulfate is an effective reducing agent in the acid leaching process for spent lithium-ion batteries.  相似文献   

19.
1 Introduction Carbonyl slag is a kind of solid from the material with nickel by carbonylation. It usually contains Cu, Ni, Co, Fe, S, As, Sb, Au, Ag and platinum metals, and holds great recovery value. At present, with the development of the technology o…  相似文献   

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