Metastable bcc Ni produced by rod milling and chemical leaching

Nanocrystalline Al₆₀Ni₄₀ and Ni have been obtained by rod milling Al and Ni powder mixtures and chemical leaching Al atoms from the rod-milled Al₆₀Ni₄₀, respectively. The rod-milled alloy powders retained their bcc structure after being treated at room temperature and at 85 °C with a 25–30 wt.% KOH solution. The leached powders are very active and easily explode when they come into contact with air. The leached powders were transformed to a ferromagnetic fcc phase at high temperature. On cooling of the specimen from 600 °C, spontaneous magnetization M sharply increased at about 350 °C, indicating that the bcc phase was transformed to an fcc phase. It has been confirmed that the leaching temperature and annealing temperature and KOH concentration have a considerable effect on structural and magnetic properties.     

Chemical leaching and magnetic properties of non-equilibrium Al(Co–Cu) powders produced by rod milling

We report upon the chemical leaching and magnetic properties of nanoscale crystalline Al_0.6(Co₂₅Cu₇₅)_0.4 alloy powders produced by rod milling. X-Ray diffractometry (XRD), transmission electron microscopy, differential scanning calorimetry, vibrating sample magnetometry, and superconducting quantum interference device magnetometry were used to characterize the as-milled and leached specimens. After 400 h of milling, only the b.c.c. phase of the intermetallic compound γ-Al_3.892Cu_6.10808 was detected by XRD. After annealing the leached specimen at 600 °C for 1 h, the nanoscale crystalline phase was transformed into the f.c.c. Cu phase, and this was accompanied by a change in the magnetic properties. The peaks of the magnetization shifted towards lower temperature with increasing external field. The temperature behavior at T_f (45 K) for direct current (d.c.) magnetic susceptibility measurements was quite different for field cooling and zero-field cooling. After cooling the leached specimen from 800 °C, magnetization increased gradually.     

Preparation and luminescent properties of europium-activated YInGe2O7 phosphors

Effects of precursor milling on phase evolution and morphology of mullite (3Al₂O₃·2SiO₂) processed by solid-state reaction have been investigated. Alumina and silica powders were used as starting materials and milling was taken place in a medium energy conventional ball mill and a high-energy planetary ball mill. Milling in a conventional ball mill although decreases mullite formation temperature by 200 °C, but does not considerably change mullite phase morphology. Use of a planetary ball mill after 40 h of milling showed to be much more effective in activating the oxide precursors, and mullitization temperature was reduced to below 900 °C. Whisker like mullite was formed after sintering at 1450 °C for 2 h and volume fraction of this structure was increased by increasing the milling time. XRD results showed that samples mechanically activated for 20 h in the planetary ball mill were fully transformed to mullite after sintering at 1450 °C, whereas Al₂O₃ and SiO₂ phases were still detected in the samples milled in the conventional ball mill for 20 h and then sintered at the same conditions.     

Crystallization of magnesium niobate from mechanochemically derived amorphous phase

The effect of high-energy ball milling and subsequent annealing on the mixture of MgO and Nb₂O₅ has been investigated. X-ray diffraction (XRD) measurement indicates that an amorphous phase is produced after milling for 5 h, while traces of MgNb₂O₆ crystallized from the amorphous phase during prolonged milling. Significant crystallization of MgNb₂O₆ from the amorphous state is observed after annealing at 500 °C, while the reaction of the remaining MgO and Nb₂O₅ does not take place at this temperature. Single phase MgNb₂O₆ can be achieved for all the milled samples at 700 °C. No significant grain growth is observed when the milled powders were annealed at temperature below 900 °C. Almost fully dense MgNb₂O₆ ceramics are obtained after annealing at 1100 °C from the as-milled powders.     

Microwave-assisted synthesis of CaMoO4 nano-powders by a citrate complex method and its photoluminescence property

Nano-sized CaMoO₄ powders, which have scheelite type structure, were successfully synthesized at low temperatures by a modified citrate complex method using microwave irradiation. The citrate complex precursors were heat-treated at temperatures from 300 to 700 °C for 3 h. Crystallizations of the CaMoO₄ nano-sized powders were detected at 400 °C, and entirely completed at a temperature of 500 °C. Almost nano-powders of CaMoO₄ heat-treated between 400 and 600 °C showed primarily spherical and homogeneous morphology. The average crystalline sizes of CaMoO₄ were 12–27 nm at temperatures of 400–700 °C, showing an ordinary tendency to increase with the temperatures. The CaMoO₄ powders prepared at 600 °C showed the strongest photoluminescence intensity.     

Toughened ZrO2 ceramics sintered with a La2O3-rich glass as additive

In this study, the influence of the glass addition and sintering parameters on the densification and mechanical properties of tetragonal zirconia polycrystals (3Y-TZP) ceramics were evaluated. High-purity tetragonal ZrO₂ powder and La₂O₃-rich glass were used as starting powders. Two compositions based on ZrO₂ and containing 5 wt.% and 10 wt.% of La₂O₃-rich glass were studied in this work. The starting powders were mixed/milled by planetary milling, dried at 90 °C for 24 h, sieved through a 60 mesh screen and uniaxially cold pressed under 80 MPa. The samples were sintered in air at 1200 °C, 1300 °C, 1400 °C for 60 min and at 1450 °C for 120 min, with heating and cooling rates of 10 °C/min. Sintered samples were characterized by relative density, X-ray diffraction (XRD) and scanning electron microscopy (SEM). Hardness and fracture toughness were obtained by Vickers indentation method. Dense sintered samples were obtained for all conditions. Furthermore, only tetragonal-ZrO₂ was identified as crystalline phase in sintered samples, independently of the conditions studied. Samples sintered at 1300 °C for 60 min presented the optimal mechanical properties with hardness and fracture toughness values near to 12 GPa and 8.5 MPa m^1/2, respectively.     

Properties of copper matrix reinforced with various size and amount of Al2O3 particles

Copper matrix was reinforced with Al₂O₃ particles of different size and amount by internal oxidation and mechanical alloying accomplished using high-energy ball milling in air. The inert gas-atomised prealloyed copper powder containing 1 wt.% Al as well as a mixture of electrolytic copper powder and 3 wt.% commercial Al₂O₃ powder served as starting materials. Milling of Cu-1 wt.% Al prealloyed powder promoted formation of fine dispersed particles (1.9 wt.% Al₂O₃, approximately 100 nm in size) by internal oxidation. During milling of Cu-3 wt.% Al₂O₃ powder mixture the uniform distribution of commercial Al₂O₃ particles has been obtained. Following milling, powders were treated in hydrogen at 400 °C for 1 h in order to eliminate copper oxides formed at the surface during milling. Compaction was executed by hot-pressing. Compacts processed from 5 to 20 h-milled powders were additionally subjected to high-temperature exposure at 800 °C in order to examine their thermal stability and electrical conductivity. Compacts of Cu-1 wt.% Al prealloyed powders with finer Al₂O₃ particles and smaller grain size exhibited higher microhardness than compacts of Cu-3 wt.% Al₂O₃ powder mixture. This indicates that nano-sized Al₂O₃ particles act as a stronger reinforcing parameter of the copper matrix than micro-sized commercial Al₂O₃ particles. Improved thermal stability of Cu-1 wt.% Al compacts compared to Cu-3 wt.% Al₂O₃ compacts implies that nano-sized Al₂O₃ particles act more efficiently as barriers obstructing grain growth than micro-sized particles. Contrary, the lower electrical conductivity of Cu-1 wt.% Al compacts is the result of higher electron scatter caused by nano-sized Al₂O₃ particles.     

The effect of sequential and continuous high-energy impact mode on the mechano-chemical synthesis of nanostructured complex hydride Mg2FeH6

The effect of sequential and continuous high-energy impact mode in the magneto-mill Uni-Ball-Mill 5 on the mechano-chemical synthesis of nanostructured ternary complex hydride Mg₂FeH₆ was studied by controlled reactive mechanical alloying (CRMA). In the sequential mode the milling vial was periodically opened under a protective gas and samples of the milled powder were extracted for microstructural examination whereas during continuous CRMA the vial was never opened up to 270 h duration. MgO was detected by XRD in sequentially milled powders while no MgO was detected in the continuously milled powder. The abundance of the nanostructured ternary complex hydride Mg₂FeH₆, produced during sequential milling, and estimated from DSC reached 44 wt.% after 188 h, and afterwards it slightly decreased to 42 wt.% after 210 and 270 h. In contrast, the DSC yield of Mg₂FeH₆ after continuous CRMA for 270 h was 57 wt.%. Much higher yield after continuous milling is attributed to the absence of MgO. This behavior provides strong evidence that MgO is a primary factor suppressing formation of Mg₂FeH₆. The DSC hydrogen desorption onset temperatures are close to 200 °C while the desorption peak temperatures for all powders are below 300 °C and the desorption process is completed within the range 10–20 min. Within the investigated nanograin size range of 5–13 nm, the DSC desorption onset and peak temperatures of β-MgH₂ and Mg₂FeH₆ do not exhibit any trend with nanograin (crystallite) size of hydrides. TPD hydrogen desorption peaks from the powders containing a single ternary complex hydride Mg₂FeH₆, are very narrow, which indicates the presence of small but well-crystallized hydride particles. Their narrowness provides good evidence that the phase composition, bulk hydrogen distribution and hydride particle size distribution are very homogeneous. The overall amount of hydrogen desorbed in TPD from single-hydride Mg₂FeH₆ powders is somewhat higher than that observed in DSC and TGA desorption.

The powder milled sequentially for 270 h and desorbed in a Sieverts-type apparatus at 250 and 290 °C, yielded about a half of the hydrogen content obtained during DSC and TGA tests. No desorption of hydrogen was detected in a Sieverts-type apparatus at 250 and 290 °C after 128 and 70 min, respectively, from the powder continuously milled for 270 h. The latter easily desorbed 3.13 and 2.83 wt.% hydrogen in DSC and TGA tests, respectively.     

Microstructural evolution of some MgO–TiO2 and MgO–Al2O3 powder mixtures during high-energy ball milling and post-annealing studied by X-ray diffraction

High-energy dry ball-mill and post-anneal processing were applied to synthesize MgTiO₃ and Mg₂TiO₄ single crystalline phases from the predetermined compositions of MgO–TiO₂ powder mixtures. Also, the experiments were performed to show that it is possible to prepare MgAl₂O₄ single crystalline phase from the predetermined composition of MgO–Al₂O₃ powder mixture only by employing high-energy dry ball milling, i.e. without post-annealing the milled samples. In contrast, fully developed single crystalline powders of MgTiO₃ and Mg₂TiO₄ were obtained after post-annealing the milled samples for 1 h at 900 and 1200 °C, respectively.     

La0.9Sr0.1Ga0.8Mg0.2O3−δ sintered by spark plasma sintering (SPS) for intermediate temperature SOFC electrolyte

The La_0.9Sr_0.1Ga_0.8Mg_0.2O_3−δ (LSGM) powders for intermediate temperature SOFC electrolyte have been synthesized by glycine-nitrate combustion process. The as-synthesized powders show almost pure perovskite phase. And then, the as-synthesized powders were sintered by SPS at 1300 °C to prepare electrolyte. The SEM, XRD and AC impedance were employed to characterize the microstructure, phase and electrical conductivities. Results show that the grain size is very fine, less than 1 μm, and the relative density of the pellet after sintering by SPS is about 94.7%. There is very little amount of secondary phases after SPS and the grain boundary and secondary phase resistance is very small. The electrolyte sintered by SPS shows higher conductivities than that sintered by conventional method at the same temperature. The activation energy at lower temperatures (400–700 °C) and higher temperatures (700–800 °C) is about 0.94 and 0.49 eV, respectively. Spark plasma sintering is a promising and effective method to sinter the LSGM electrolyte.     

Microstructure and magnetic properties of Co/Al2O3 nanocomposite powders

Nanocomposite powders of magnetic cobalt nanoparticles dispersed by nonmagnetic Al₂O₃ particles have been prepared by planetary ball milling. Ball milling of the CoO and Al mixture powder after a certain milling duration reduces CoO to (fcc and hcp) Co completely and oxidizes Al to -Al₂O₃ simultaneously. The average grain sizes of the nanocomposite powders are 19 nm for Co and 28 nm for -Al₂O₃ after the completion of the reduction reaction. By direct ball milling of the mixture of Co and Al₂O₃, the allotropic phase transformation of Co was observed and the average grain size of Co is reduced to 5 nm. For both the samples of the mechanochemical series and the direct milling series, the saturation magnetizations of the nanocomposite powders decrease with decreasing average grain size of Co. This may be due to the enhancement of the interface effects and the increase of the superparamagnetic particles with decreasing Co grain size. The coercivities of the Co/Al₂O₃ nanocomposite powders increase up to 380 Oe. The increasing grain boundaries with decreasing Co grain size result in the domain wall pinning which predicts the coercivity enhancement. In addition to the grain size effects, the reduction of the particle size toward the size region of single domain also contributes to the increase of coercivity.     

Structural changes of Co70Fe5Si10B15 amorphous alloy induced during heating

In this study we present the results on complex structural changes of the Co₇₀Fe₅Si₁₀B₁₅ amorphous alloy induced during heating in the temperature range between 20 and 1000 °C. The structural and phase transformation changes were correlated with DTA, XRD and SEM properties. It is shown that initial Co₇₀Fe₅Si₁₀B₁₅ alloy during heating undergoes complex crystallochemical changes. In the range between ambient temperature and near 400 °C, investigated alloy retains the solid-state amorphous properties. Prolonged heating induces complete transformation to crystalline solid state. The solid–solid amorphous to crystalline state transformation process is completed at 500 °C, when two nanocrystalline phase alloy systems are formed. Prolonged thermal treatment between 600 and 1000 °C, influenced further elemental segregation and phase transition. At 1000 °C, the composite material consisting of two FCC cobalt-rich alloys and a hexagonal unidentified alloy are formed.     

Structure, hyperfine interactions and magnetization studies of mechanically alloyed Fe50Ge50 and Fe62Ge38

X-ray diffraction, Mössbauer spectroscopy and magnetization measurements were used to study the structure and some magnetic properties of Fe₅₀Ge₅₀ and Fe₆₂Ge₃₈ prepared by mechanical alloying from the elemental powders. In both cases in the early stages of milling the intermediate paramagnetic FeGe₂ phase was formed. The mechanical alloying process of Fe₅₀Ge₅₀ resulted in the formation of the paramagnetic FeGe (B20) phase with an average crystallite size of about 15 nm. In the case of the Fe₆₂Ge₃₈, the ferromagnetic Fe₅Ge₃ (β) phase with a Curie temperature of about 430 K was obtained. The average crystallite size was about 9 nm. The average hyperfine magnetic field of about 16 T allowed it to determine that more than four germanium atoms exist in the nearest environment of the ⁵⁷Fe isotopes in the Fe₅Ge₃ phase.     

Mechanochemical reduction of MoO3/SiO2 powder mixtures by Al and carbon for the synthesis of nanocrystalline MoSi2

In this investigation, MoSi₂ intermetallic compound has been synthesized by reducing of MoO₃/SiO₂ powder mixtures by Al and carbon via mechanical alloying (MA). Powder mixtures were ball milled for 0–100 h and structural evolutions have been monitored by X-ray diffraction. In the Al system, both β-MoSi₂ (high temperature phase) and -MoSi₂ (low temperature phase) were obtained after 3 h of milling and after 70 h of milling the β-phase transformed to -phase. The crystallite size of -MoSi₂ and Al₂O₃ after milling for 100 h was 12 and 17 nm, respectively. In reducing with carbon, two different compositions with nominal carbon content of 13.7 and 24 wt.% were used that in both compositions, -MoSi₂ forms during 10 h of milling. Higher carbon content increases the amount of MoSi₂.     

Preparation of nano-sized SrAl2O4 using an amorphous hetero-nucleus complex as a precursor

Nano-crystalline SrAl₂O₄ with spinel structure was successfully prepared at 700 °C using amorphous SrAl₂(diethylenetriaminepentaacetic acid (DTPA)_1.6)(H₂O)₄ as precursor. The precursor was synthesized by a simple inorganic reaction and decomposed into SrAl₂O₄ at temperatures above 500 °C, which was proved by DTA–TGA and X-ray photoelectron spectroscopy (XPS) analysis. X-ray diffraction (XRD) results illustrated that a crystalline SrAl₂O₄ phase can form at 700 °C, which is about 600 °C lower than that used in the traditional method. The crystalline SrAl₂O₄ prepared at 900 °C for 2 h had a crystal size of about 28 nm and a grain size of about 80 nm, and its BET surface area can reach 28.056 m²/g. Calcination temperature and time had a weak effect on crystal size.     

Direct synthesis of La9.33Si6O26 ultrafine powder via sol–gel self-combustion method

Single phase La_9.33Si₆O₂₆ ultrafine powder, as a kind of highly activated precursor to prepare medium-to-low temperature electrolyte for solid oxide fuel cells (SOFCs), has been successfully synthesized via a non-aqueous sol–gel and self-combustion approach from the starting materials: lanthanum nitrate (La(NO₃)₃·6H₂O), citric acid, ethylene glycol (EG), tetraethyl orthosilicate (TEOS) and ammonium nitrate. The details of gel's self-combustion were investigated by DTA–TG and the structural characterization of as-synthesized powder from self-combustion was performed by XRD and SEM. The results show that La_9.33Si₆O₂₆ single phase of apatite-type crystal structure can be directly synthesized by sol–gel self-combustion method without further calcinations on the condition that the molar ratio (R) of NO₃⁻ to citric acid and ethylene glycol being 6:1. Such powders composed of well-dispersed particles with an average size of 200 nm and a specific surface area of 5.54 m²/g. It can be sintered to 90% of its theoretical density at 1500 °C for 10 h, about 200 °C lower than the sintering temperature for the powder derived from traditional solid reactions. The sintered material has a thermal expansion coefficient of 9.2 × 10⁻⁶ K⁻¹ between room temperature and 800 °C.     

Ionic conductivity and Raman investigations on the phase transformations of Na4P2O7

The ionic conductivity and thermo-Raman spectra of anhydrous sodium pyrophosphate Na₄P₂O₇ were measured dynamically in the temperature range from 25 to 600 °C with a heating rate of 2 °C min⁻¹ to understand the structural evolution and phase transformation involved. The DSC thermogram was also measured in the same thermal process for the phase transformation investigation. The spectral variations observed in the thermo-Raman investigation indicated the transformation of Na₄P₂O₇ from low temperature phase () to high temperature phase () proceeded through pre-transitional region from 75 to 410 °C before the major orientational disorder at 420 °C and minor structural modifications at 511, 540 and 560 °C. The activation energies and enthalpies of the proposed phase transformations were determined. The possible mechanism for temperature dependent conductivity in Na₄P₂O₇ was discussed with the available data.     

Sm0.5Sr0.5CoO3 cathode material from glycine-nitrate process: Formation, characterization, and application in LaGaO3-based solid oxide fuel cells

Cathode material Sm_0.5Sr_0.5CoO₃ (SSC) with perovskite structure for intermediate temperature solid oxide fuel cell was synthesized using glycine-nitrate process (GNP). The phase evolution and the properties of Sm_0.5Sr_0.5CoO₃ were investigated. The single cell performance was also tested using La_0.9Sr_0.1Ga_0.8Mg_0.2O_3−δ (LSGM) as electrolyte and SSC as cathode. The results show that the formation of perovskite phase from synthesized precursor obtained by GNP begins at a calcining temperature of 600 °C. The single perovskite phase is formed completely after sintering at a temperature of 1000 °C. The phase formation temperature for SSC with complete single perovskite phase is from 1000 to 1100 °C. The SrSm₂O₄ phase appeared in the sample sintered at 1200 °C. It is also found that the sample sintered at 1200 °C has a higher conductivity. The electrical conductivity of sample is higher than 1000 S/cm at all temperature examined from 250 to 850 °C, and the highest conductivity reaches 2514 S/cm at 250 °C. The thermal expansion coefficient of sample SSC is 22.8 × 10⁻⁶ K⁻¹ from 30 to 1000 °C in air. The maximum output power density of LSGM electrolyte single cell attains 222 and 293 mW/cm² at 800 and 850 °C, respectively.     

X-ray diffraction study on formation of ErNbO4 powder

The formation of ErNbO₄ powder, prepared by calcining an Er₂O₃ (50 mol%) and Nb₂O₅ (50 mol%) powder mixture at 1100 and 1600 °C for different durations, was investigated by using X-ray diffraction. The experimental results have displayed that although the solid-state reaction had started to some extent when the mixture was pre-calcined at 1100 °C for a duration of 13 h, the two original phases Er₂O₃ and Nb₂O₅ still dominated the mixture. When the duration of the calcination reaction was increased to 120 h at the same temperature, the resultant mixture experienced a nearly complete phase transformation. Accordingly, the ErNbO₄ phase was dominant phase in the mixture. Nevertheless, a small portion of the raw powder still existed in the mixture. When the calcining temperature was elevated to 1600 °C, ErNbO₄ powder with higher purity could be obtained for a relatively much shorter duration (only up to several tens of hours). A simple formation mechanism of ErNbO₄, an elevated-temperature-assisted solid-state chemical reaction: Er₂O₃+Nb₂O₅2ErNbO₄, is suggested. In addition, the present experimental results offer important evidence for the formation of the additional phase ErNbO₄ induced in Er:LiNbO₃ crystals by vapour transport equilibration (VTE) treatment.     

Formation of zirconium diboride (ZrB2) by room temperature mechanochemical reaction between ZrO2, B2O3 and Mg

A mixture of magnesium, boric oxide and zirconium dioxide were mechanically milled under argon for up to 15 h in a laboratory scale ball mill. X-ray diffraction showed that there was an increasing conversion of ZrO₂ to ZrB₂ with milling time with >98% reaction after 15 h. Differential thermal analysis revealed there were multiple, overlapping reactions all of which seemed to be formation of ZrB₂. The energy evolved decreased with milling time and the sample after 15 h milling showed no thermal reaction. After milling, separation of the ZrB₂ from the coproduct MgO was easily achieved by a mild acid leaching leaving essentially pure ZrB₂ with a crystallite size of 75 nm.