反应溅射Al_2O_3涂层及其高温氧化与热腐蚀性能

<正> 本论文研制了在Ar+O_2混合气氛中Al靶和Al-Y靶的直流磁控反应溅射中氧分压、总气压、溅射电压、电流、功率以及薄膜沉积速率等参数间的相互关系,用电子探针、X射线光电子能谱和俄歇电子能谱手段分析了溅射膜的成分和组元的化学态,用光学显微镜、扫描电镜、透射电镜观察了膜的微观结构,用电子衍射和X射线衍射等方法分析了     

中频反应磁控溅射制备Al2O3:CeCl3薄膜及其光致发光特性

应用中频反应磁控溅射技术制备了Al2O3:CeCl3的非晶薄膜.Ce3+含量和薄膜的化学成分通过X射线散射能谱(EDS)测量.薄膜试样的晶体结构用x射线衍射分析.俄歇电子谱用于对薄膜材料的化学组分进行定性分析.薄膜的光致发光峰是在370 nm到405 nm范围内,它们来自于Ce3+离子的5d1激发态向基态4f1的两个劈裂能级的跃迁.发光强度强烈地依赖于薄膜中的掺杂浓度和沉积时的基片温度.薄膜发光来自于氯化铈分子中的发光中心,而不是其他的掺杂Ce3+离子.随铈含量增加,光致发光峰向低能方向移动,可能与薄膜中存在氯元素有关.     

磁控溅射沉积非晶碳膜微结构及电学性能

在单晶Si (100)基体上,采用闭合场非平衡磁控溅射方法沉积制备了导电非晶碳膜.X射线衍射(XRD)分析表明薄膜呈明显的非晶结构;用XPS分析了薄膜中的碳键结构,碳膜的C1s峰位于284～285 eV之间,Cls峰分峰拟舍得出sp2C的原子数分数为59％左右,碳键以sp2结构为主;四探针法测得薄膜的电阻率为1.32×...     

碳酰胺与氢化锆高温下原位反应层的AES/XPS分析

采用碳酰胺高温分解产生含C、O、N源与氢化锆原位反应制备阻氢渗透层,借助俄歇电子能谱(AES)和X射线光电子能谱(XPS)等手段对阻氢渗透层元素成分及深度、键态进行分析。AES结果表明:氢化锆表面原位反应层由C、N、O、Zr元素组成,随溅射时间增加,O、Zr元素含量增加,C、N元素含量降低。原位反应层厚度约3.4μm,其中含N、C层深度约150 nm。氢化锆表面阻氢渗透层XPS分析表明,表面层存在ZrO_2,同时有Zr-OH、Zr-N、C-H、N-H键。氢在扩散过程中被C、O、N捕获表明含C、O、N的氢化锆表面原位反应层对氢的渗透有一定的阻碍作用。     

氮化碳薄膜的电子结构和光学性质

在不同条件下用射频溅射方法制备了氮化碳薄膜。薄膜的电子结构和元素成分用傅里叶变换红外光谱(FTIR)和光电子能谱 (XPS)进行分析 ,薄膜的光学性质用紫外可见近红外光谱 (UV)进行检测。薄膜中的最大氮原子含量达到 0 .4 7,C1s和N1s电子的结合能产生了 2 .4 1～ - 1.7eV的移动 ,移动的大小取决于制备条件。UV谱表明氮化碳薄膜能强烈地吸收紫外光 ,而对红外光有较好的透明性 ,在 2 72 0nm附近存在一明锐的吸收峰 ,并给出了形成这一明锐吸收峰的适宜条件。这些结果对作为保护光学涂层的红外应用是有意义的。     

316L不锈钢表面沉积类金刚石膜的拉曼光谱分析及润湿性研究

采用等离子体辅助化学气相沉积(PECVD)法,在316L不锈钢基体表面以不同的沉积气压和射频功率制备出类金刚石(DLC)薄膜.拉曼光谱分析结果表明:所沉积的DLC膜具有典型的类金刚石膜结构,薄膜中sp#键含量随工艺参数的不同而不同,射频功率100 W时,sp#键含量随沉积气压增高而降低.接触角测试结果表明:DLC膜沉积...     

全方位离子注入与沉积类金刚石碳膜的结构与性能

用等离子体浸没离子注入与沉积(PIIID)复合强化新技术在AISI440C不锈钢表面制备了类金刚石(DLC)碳膜。膜层表面的原子力显微镜(AFM)形貌显示出DLC膜结构致密均匀。Raman光谱分析结果表明,制备的DLC主要是由金刚石键(sp3)和石墨键(sp2)组成的混合无定形碳膜,且sp3键含量大于10%。以纯石墨棒做阴极,C2H2为工作气体条件下合成的DLC薄膜中,sp3键含量总体上较单纯用石墨作阴极而无工作气体条件下合成的DLC薄膜中sp3键含量高。与基体相比,薄膜试样的显微硬度和摩擦磨损性能均得到了较大改善,最大硬度提高88.7%,磨损寿命延长超过4倍。     

室温下反应磁控溅射沉积氧化钛薄膜光学性能和力学性能研究

目的通过对比不同溅射功率和氧气分压下氧化钛薄膜性能的变化规律,分析其力学性能和光学性能的关系。方法在室温条件下,采用直流反应磁控溅射技术在K9玻璃基底上沉积TiO_2薄膜,通过紫外可见红外分光光度计和椭偏仪对薄膜的光学特性进行分析,通过微纳米压痕技术对薄膜的力学性能进行表征。结果在给定工艺参数范围内,薄膜的光学折射率与纳米硬度和弹性模量正相关,随着溅射靶功率的增大,所制备薄膜的折射率、纳米硬度和弹性模量随之增大,而薄膜的光学带隙则随着溅射功率的增大而下降。同时,O_2流量对薄膜的光学性能和力学性能的影响更明显,在较低O_2流量条件下(Q(Ar)/Q(O_2)=10/1),所制备薄膜的折射率减小而光学带隙变大,随着O_2流量进一步减少(Q(Ar)/Q(O2)=20/1),薄膜的折射率增大而光学带隙减小,但薄膜的纳米硬度和弹性模量随O_2流量的减少而下降。结论磁控溅射沉积TiO_2薄膜的折射率与其光学带隙反向相关,而仅在适量氧气条件下所制备的薄膜的力学性能与光学特性有相关性。     

氮化铀薄膜的制备及性能研究

开展了氮化铀薄膜射频制备及薄膜性能研究,通过优化氮化铀薄膜的制备工艺条件,成功在Si基片上制备了氮化铀薄膜,并利用扫描电镜、原子力显微镜、X射线电子衍射、俄歇电子能谱仪和X射线光电子能谱对氮化铀薄膜进行了表面形貌和结构组分分析。结果表明:利用射频磁控沉积法制备的氮化铀薄膜为比较平整和致密的U2N3和UNxOy的混合相组成,具有一定的抗氧化腐蚀性能。     

基体负偏压对四面体非晶碳膜结构和性能的影响

采用自主研制的45°单弯曲磁过滤阴极电弧沉积系统于Si基体表面制备了四面体非晶碳(ta-C)膜,研究了基体负偏压对薄膜沉积速率、成分、力学性能及摩擦学性能的影响规律。结果表明,随基体负偏压升高,ta-C膜sp3键含量呈先增后减的变化趋势,在-50V时达到最大值(约64%);其硬度和弹性模量呈相似的变化规律,在-50V偏压下获得最大值(48.22GPa和388.52GPa)。ta-C薄膜的摩擦学性能与其sp3碳杂化键的含量密切相关,在-50V偏压下制备的薄膜具有最小平均摩擦因数值(0.10)。可见,采用单弯曲磁过滤阴极弧电弧制备ta-C薄膜的力学和摩擦学特性主要受薄膜中sp3键含量的制约。     

Rheology Feature of Simple Metal Melt

The rheology feature of Sb, Bi melt and alloys was studied using coaxial cylinder high-temperature viscometer. The results showed that the curve of torsion-rotational speed for Sb melt presents a linear relation in all measured temperature ranges, whereas for the Bi melt, the curve presents obvious non-Newtonian feature within the low temperature range and at relative high shear stress. The rheology feature of Sb80Bi20 and Sb20Bi80 alloy melts was well correlated with that of Sb and Bi, respectively. It is considered that the rheology behavior of Sb melt plays a crucial role in Sb80Bi20 alloy and that of Bi melt plays a crucial role in Sb20Bi80 alloy.     

Microstructures and Mechanical Properties of a Newly Developed Austenitic Heat Resistant Steel

The effect of heat treatment on the microstructures and mechanical properties of a newly developed austenitic heat resistant steel(named as T8 alloy) for ultra-supercritical applications have been studied. Results show that the main phases in the alloy after solution treatment are γ and primary MX. Subsequent aging treatment causes the precipitation of M_(23)C_6 carbides along the grain boundaries and a small number of nanoscale MX inside the grains. In addition, with increasing the aging temperature and time, the morphology of M_(23)C_6 carbides changes from semi-continuous chain to continuous network.Compared with a commercial HR3C alloy, T8 alloy has comparable tensile strength, but higher stress rupture strength. The dominant cracking mechanism of the alloy during tensile test at room temperature is transgranular, while at high temperature, intergranular cracking becomes the main cracking mode, which may be caused by the precipitation of continuous M_(23)C_6 carbides along the grain boundaries. Typical intergranular cracking is the dominant cracking mode of the alloy at all stress rupture tests.     

The 15th Global Foundry Sourcing Conference 2014held in Qingdao China

Organized by Suppliers China Co., Ltd and co-organized by the National Technical Committee 54 on Foundry of Standardization Administration of China, the 15th Global Foundry Sourcing Conference 2014 （hereinafter referred to as FSC 2014） was successfully held on Sep. 23rd in Grand Regency Hotel, Qingdao. More than 500 delegates from home and abroad attended this conference, including over 130 purchasers from 20 countries and 380 domestic and foreign suppliers.     

Secondary Recrystallization Behaviors of Grain-Oriented 6.5 wt% Silicon Steel Sheets Produced by Rolling and Nitriding Processes

By rolling and nitriding processes, 0.23- to 0.3-mm-thick grain-oriented 6.5 wt% silicon steel sheets were produced. The core losses of grain-oriented 6.5 wt% silicon steel at frequencies ranging from 400 Hz to 20 k Hz were lower than that of the grain-oriented 3 wt% silicon steel with the same thickness by 16.6–35.8%. The secondary recrystallization behavior was investigated by scanning electron microscopy, energy-dispersive spectroscopy, and electron backscattered diffraction. The results show that the secondary recrystallization in high-silicon steel sheets develops more completely as the nitrogen content increases after nitriding, secondary recrystallized grain sizes become larger, and the sharpness of Goss texture increases. Because more {110}116 grains in the subsurface and the central layer of the sheets have a lot of 20°–45° high-energy boundaries in addition to Goss grains, {110}116 can be the main component through selective growth during secondary recrystallization when the inhibitor quantity is not enough and inhibitor intensity is weaker. The increases in nitrogen content can increase the inhibitor intensity and hinder abnormal growth of a mount of {110}116 grains and therefore enhance the sharpness of Goss texture.     

Effects of Post-weld Heat Treatment on Microstructure,Mechanical Properties and the Role of Weld Reinforcement in 2219 Aluminum Alloy TIG-Welded Joints

In as-welded state, each region of 2219 aluminum alloy TIG-welded joint shows diff erent microstructure and microhardness due to the diff erent welding heat cycles and the resulting evolution of second phases. After the post-weld heat treatment, both the amount and the size of the eutectic structure or θ phases decreased. Correspondingly, both the Cu content in α-Al matrix and the microhardness increased to a similar level in each region of the joint, and the tensile strength of the entire joint was greatly improved. Post-weld heat treatment played the role of solid solution strengthening and aging strengthening. After the post-weld heat treatment, the weld performance became similar to other regions, but weld reinforcements lost their reinforcing eff ect on the weld and their existence was more of an adverse eff ect. The joint without weld reinforcements after the post-weld heat treatment had the optimal tensile properties, and the specimens randomly crack in the weld zone.     

Laser Cladded TiCN Coatings on the Surface of Titanium

Laser cladded coatings of TiCN were produced on the surface of titanium. To obtain the optimal techniques, several conditions were tested by varying the laser scanning rate. The choice of shielding gas was also studied. The cladded coatings were then evaluated from the surface mechanics point of view based on their microhardness. The microstructure of some interesting samples was investigated by optical micrographs (OM). The results showed that under the condition of fixed pulse frequency and pulse width, the laser scanning rate and the shielding gas are the main factors influencing the components of coatings. TiCN coatings were decompounded and oxidized during the cladding process in the condition of no shielding gas of N2. X-ray diffraction results indicated that the composite coatings composed of TiCN, TiC, Ti2N, and TiO2 were produced using appropriate techniques. The results indicated that the best condition in terms of the surface microhardness is obtained when the scanning rate is 1.5mm / s, the pulse frequency is 15Hz, the pulse width is 3.0ms, and N2 is chosen as the shielding gas. The microhardness of the composite coatings is about 1331kg · mm - 2, which is about 4 times that of the substrate. The optical micrographs indicated that the cladding zone is made up of TiCN, TiO2, and some interdendritic Ti, but the diffusion zone mainly consists of the dendrites phase, and the cladded depth is about 80?滋m, which is more than 2 times that of the laser nitrided sample. There were no microcracks or air bubbles in the cladded sample, which was cladded using the above optimal techniques.     

The First Phase of the SRIF Industrialized Base in ＂West Area＂ Has Been Put into Operation

After nearly two years＇ tense construction, the first phase of industrialized base of Shenyang Research Institute of Foundry （SRIF）, located at the Tiexi Casting and Forging Industrial Park in the west of Tiexi District, has now been completed and formally put into operation.     

Microstructure and Mechanical Properties of X80 Pipeline Steel Joints by Friction Stir Welding Under Various Cooling Conditions

X80 pipeline steel plates were friction stir welded(FSW) under air, water, liquid CO_2 + water, and liquid CO_2 cooling conditions, producing defect-free welds. The microstructural evolution and mechanical properties of these FSW joints were studied. Coarse granular bainite was observed in the nugget zone(NZ) under air cooling, and lath bainite and lath martensite increased signifi cantly as the cooling medium temperature reduced. In particular, under the liquid CO_2 cooling condition, a dual phase structure of lath martensite and fi ne ferrite appeared in the NZ. Compared to the case under air cooling, a strong shear texture was identifi ed in the NZs under other rapid cooling conditions, because the partial deformation at elevated temperature was retained through higher cooling rates. Under liquid CO_2 cooling, the highest transverse tensile strength and elongation of the joint reached 92% and 82% of those of the basal metal(BM), respectively, due to the weak tempering softening. A maximum impact energy of up to 93% of that of the BM was obtained in the NZ under liquid CO_2 cooling, which was attributed to the operation of the dual phase of lath martensite and fi ne ferrite.     

INDUSTRY NEWS

China Securities News reported on March 21, 2014： Guangdong Hongtu Wuhan Die Casting Co., Ltd. （Wuhan Hongtu）, a wholly owned subsidiary of Guangdong Hongtu Technology （Holdings） Co., Ltd., held a groundbreaking ceremony recently. With the registered capital of 50 million Yuan, Wuhan Hongtu has a total land area of 100,000 square meters and a plant construction area of 72,000 square meters. It is expected to have a production capacity of about 30,000 tonnes of aluminum castings annually after it is put into production.