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1.
倾斜式冷却剪切工艺条件对半固态合金组织的影响   总被引:12,自引:8,他引:4  
采用自制的倾斜式冷却/剪切试验装置,对制备1Cr18Ni9Ti不锈钢与Al-Mg合金半固态坯料过程中,工艺条件对合金组织的影响进行了研究.结果表明,合金组织逐渐由粗大的树枝晶向细小的球形晶演变,组织形成过程与枝晶的破碎以及整体爆发形核机制有关.倾角、冷却板长度、浇注温度对合金组织具有重要影响.在本试验条件下,最佳倾角与冷却板长度为α=45°,L=650 mm,t=660~690 ℃为制备Al-Mg合金半固态坯料的最佳工艺参数.倾斜式冷却剪切流变显著改善了1Cr18Ni9Ti不锈钢组织与常规铸造的Al-10Mg合金的羽毛晶组织.  相似文献   

2.
波浪形流动与冷却过程中Al-18Si-xFe合金的组织形成机理   总被引:1,自引:1,他引:0  
以细化Al-18Si-xFe合金中强化相为目的,提出了一种波浪形倾倾斜板流变铸造(WSP)制备过共晶Al-18Si-xFe合金的方法,并对合金在波浪形流动与冷却过程中的组织形成机理进行了研究。结果表明,采用WSP流变铸造可以明显改善Al-18Si与Al-18Si-5Fe合金中初生Si、Al18Si10Fe5和Al8Si2Fe相的形貌。随着浇注温度降低和倾倾斜板冷却作用的加强,各相趋于细化和球化。WSP流变铸造过程中合金组织的形成源于3种机制的作用:结晶雨带来的晶核增殖,倾倾斜板强冷却作用下抑制晶体生长和流动剪切作用下的晶体破碎。  相似文献   

3.
论述了半固态过共晶Al-Si合金的制备技术,包括半固态搅拌、喷射沉积与触变成形、双重铸造、变质与等温处理等。这些技术可有效地改善初晶Si形态,细化初晶Si,获得一定量的球状α相,并控制浆料中的固相率,使合金具有预期的半固态组织。  相似文献   

4.
采用被称为振动斜板冷却法(VCS)的一种新型半固态成型技术制备Al-25%Mg_2Si原位复合材料。将熔化的Al-16.5%Mg-9.4%Si合金(过热100°C)浇铸到振动的倾斜铜板表面(倾斜角为45°),其振动频率为40 Hz,振幅为400μm。在斜板上移动40 cm后,将合成的半固态合金铸入钢模中。为了对比,采用重力铸造法(GC)和传统的静止斜板冷却浇铸法(CS)制备合金成分相同的复合材料。将复合材料样品在500°C进行热挤压。与GS制备的合金相比,采用CS和VCS制备的合金中Mg_2Si颗粒尺寸分别减小了50%和70%。与GC制备的样品相比,VCS制备的浇铸态和热挤压态样品,尽管其孔隙率较大,但具有更高的硬度、剪切屈服应力(SYS)和剪切极限强度(USS),这是由于通过这种新型的VCS方法可以得到更细小的微观组织。  相似文献   

5.
利用熔体快速凝固和液态结构遗传原理,针对A390合金近液相线铸造半固态坯料的制备,探讨过共晶Al-Si合金初晶Si演变及细化的机理。试验研究了铸造速度为120mm/min和冷却水流量为0.05m3/min条件下,高于液相线10~100℃范围内不同的浇注温度对初晶Si尺寸形貌的影响。结果表明,近液相线半连续铸造过程可以对初晶Si的形核和长大提供合理的速度匹配,有利于均匀形核和抑制初晶Si的异常生长,仅控制工艺参数即可实现在不添加变质剂和细化剂条件下对初晶Si尺寸、形貌和分布的改善,得到具有细小且均匀分布的初晶Si相,这对于简化工艺、节约资源和降低成本具有实际意义。  相似文献   

6.
固液混合铸造Al-40Si合金的显微组织和力学性能   总被引:1,自引:0,他引:1  
采用固液混合铸造的Al-40Si合金组织细小,合金力学性能明显优于传统铸造和半固态加工合金,并且解决了传统铸造Al-40Si合金铸件难以热加工的问题。在本工艺条件下,当添加平均粒度为120μm的粉末且粉末添加量与合金熔体质量比为1时,Al-40Si合金中的初晶硅平均粒度可控制在30μm以下;材料的室温力学性能为:σb=119.6MPa,σ0.2=105MPa,δ=1.43%。  相似文献   

7.
研究了不同Al-10RE添加量对Al-20Si合金铸造组织和力学性能的影响。结果表明,加入Al-10RE后的Al-20Si合金主要由α-Al基体、初晶Si、共晶Si和针状的Al11RE3相组成;初晶Si的形状由大块状变为小块状和球状,其最佳加入量为1.5%,初晶Si平均晶粒尺寸最细小,且呈弥散均匀分布。其抗拉强度、伸长率和硬度达到最大值,分别为117 MPa、11.0%、87.76。分析认为,RE的加入改变了初晶Si晶粒的生长方式,而细化的晶粒以及针状Al11RE3相的产生又大大改善了Al-20Si合金的力学性能。  相似文献   

8.
<正>20150801 Shabestari S G,Saghafian H,Sahihi F,et al.斜板铸造与半固态成形制备Al-25Mg2Si复合材料微观组织研究.International Journal of Cast Metals Research,2015,28(3):158-166.半固态金属加工能够制造形状复杂、近净成形、力学性能良好和尺寸公差精度高的零件。与传统铸造相比,半固态成形有很多优势,如降低宏观偏析、凝固收缩、降低成形温度等。研究了冷却斜板铸造的半固态成形对Al-Mg2Si复合材料微观组织的影响。首先使用热分析方法绘制了复合材料的冷却曲线,通  相似文献   

9.
提出了波浪形倾斜板流变铸造(WSP)装置制备过共晶Al-Si-Fe合金的方法,对Al-18%Si-5%Fe合金流变铸造与球化处理进行研究。结果表明,WSP流变铸造可以明显改善合金中初晶硅、Al18Si10Fe5和Al8Si2Fe相的形貌。随着浇注温度降低,各相趋于细化和球化。WSP流变铸造过程中合金组织的形成源于3种机制:结晶雨带来的晶核增殖,斜板强冷却作用下晶体抑制生长和流动剪切作用下晶体破碎。WSP流变铸造与球化处理进一步改善Al-18%Si-5%Fe合金组织,合金维氏硬度达到87.5。在干摩擦条件下Al-18%Si-5%Fe合金的磨损率达到5.4 mg/h。  相似文献   

10.
在铝合金铸件生产过程中,Al-P中间合金变质处理和压力铸造工艺都能够使过共晶铝硅合金中的初晶硅晶粒细化.探讨Al-P中间合金变质处理,分别在压铸工艺条件下和普通金属型条件下,对过共晶Al-15Si合金组织的不同影响.试验表明:与金属型条件下未经过Al-P变质的Al-15Si合金组织相比:压铸工艺条件下未经过Al-P变质的合金,初晶Si尺寸减小50%左右;同一压铸工艺条件下经过Al-P变质后的合金,初晶Si尺寸减小75%以上.在相同的压铸工艺条件下,Al-P变质后Al-15Si合金初晶Si尺寸,比未经过Al-P变质的Al-15Si合金初晶Si尺寸减小40%左右.论证了在Al-Si系过共晶铝合金压铸件生产过程中,Al-P中间合金进行变质处理的必要性.  相似文献   

11.
Institute of Process Engineering, Chinese Academy of Sciences, China, has proposed a method for oxidative leaching of chromite with potassium hydroxide. Understanding the mechanism of chromite decomposition, especially in the potassium hydroxide fusion, is important for the optimization of the operating parameters of the oxidative leaching process. A traditional thermodynamic method is proposed and the thermal decomposition and the reaction decomposition during the oxidative leaching of chromite with KOH and oxygen is discussed, which suggests that chromite is mainly destroyed by reactions with KOH and oxygen. Meanwhile, equilibrium of the main reactions of the above process was calculated at different temperatures and oxygen partial pressures. The stable zones of productions, namely, K2CrO4 and Fe2O3, increase with the decrease of temperature, which indicates that higher temperature is not beneficial to thermodynamic reactions. In addition, a comparison of the general alkali methods is carried out, and it is concluded that the KOH leaching process is thermodynamically superior to the conventional chromate production process.  相似文献   

12.
The effect of isochronal heat treatments for 1h on variation of damping, hardness and microstructural change of the magnesium wrought alloy AZ61 was investigated. Damping and hardness behaviour could be attributed to the evolution of precipitation process. The influence of precipitation on damping behaviour was explained in the framework of the dislocation string model of Granato and Lücke.  相似文献   

13.
In as-welded state, each region of 2219 aluminum alloy TIG-welded joint shows diff erent microstructure and microhardness due to the diff erent welding heat cycles and the resulting evolution of second phases. After the post-weld heat treatment, both the amount and the size of the eutectic structure or θ phases decreased. Correspondingly, both the Cu content in α-Al matrix and the microhardness increased to a similar level in each region of the joint, and the tensile strength of the entire joint was greatly improved. Post-weld heat treatment played the role of solid solution strengthening and aging strengthening. After the post-weld heat treatment, the weld performance became similar to other regions, but weld reinforcements lost their reinforcing eff ect on the weld and their existence was more of an adverse eff ect. The joint without weld reinforcements after the post-weld heat treatment had the optimal tensile properties, and the specimens randomly crack in the weld zone.  相似文献   

14.
After nearly two years' tense construction, the first phase of industrialized base of Shenyang Research Institute of Foundry (SRIF), located at the Tiexi Casting and Forging Industrial Park in the west of Tiexi District, has now been completed and formally put into operation.  相似文献   

15.
韩磊 《腐蚀与防护》2015,36(1):84-90,94
综述了常见的电化学噪声数据处理方法,介绍了直流趋势剔除、统计分析、快速傅立叶变换(FFT)法计算功率谱密度(PSD)以及小波变换处理电化学噪声信号的基本过程,并阐释了各种数学处理及所得参数的物理意义。  相似文献   

16.
正I take great pleasure in congratulating CHINA FOUNDRY journal on its 10th anniversary.The CHINA FOUNDRY journal started ten years ago.Since its inaugural,China has seen exceptional growth in the Castings Sector and rapid development in Machinery Industry.The journal is becoming an important communication platform for experts  相似文献   

17.
正Harbin General Hydraulic Machinery Works Co.,Ltd.of Yilin Hydraulic Group is the most professional production base of large-scale metallurgy oil cylinder and oil machinery cylinder in the Northeast of China.The main products include metallurgy cylinder,swell-shrink cylinder,rotating injection device,lifting cylinder,main lifting jack,front lifting jack,engineering oil cyl-  相似文献   

18.
正Weihai HHH Mach.Elec.Group is the most technical company focusing on Power transmission and Hydra-controlling.HHH has the ability of developing and testing of complete sets of transmission system with relevant technical training.HHH provide efficient,excellent cost-effective power transmission system and intelligent electric fluid transmission and control system to OEM customers,who are  相似文献   

19.
《中国铸造》2014,(5):460-463
The 9th China International Diecasting Congress and the 1st International Symposium on Nonferrous Alloys and Special Casting Technologies (ISNASCT) were successfully held in Shanghai on July 19-22, 2014. Both events were jointly sponsored by Chinese Mechanical Engineering Society, Die Casting Commission of World Foundry Organization and Non-Ferrous Materials Commission of World Foundry Organization, and organized by the Foundry Institution of Chinese Mechanical Engineering Society (FICMES) and China Productivity Promotion Center of Foundry Industry.  相似文献   

20.
《中国铸造》2014,(6):539-539
The ANKIROS/ANNOFER/TURKCAST shows held on Sept. 11-14, 2014, in Istanbul, Turkey, provided an ideal opportunity for the World Foundry Organization Executive Board to meet and discuss member benefits. Nine executive board members attended the meeting, including Dr. Lou Yanchun, Vice President of FICMES and President of Shenyang Research Institute of Foundry. During the board meeting, the WFO executives agreed to establish a special working group which is responsible for drafting a strategical plan for the WFO and submitting it for discussion at the next board meeting in 2015.  相似文献   

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