Polypyrrole/carbon black composite as a novel oxygen reduction catalyst for microbial fuel cells

A polypyrrole/carbon black (Ppy/C) composite has been employed as an electrocatalyst for the oxygen reduction reaction (ORR) in an air-cathode microbial fuel cell (MFC). The electrocatalytic activity of the Ppy/C is evaluated toward the oxygen reduction using cyclic voltammogram and linear sweep voltammogram methods. In comparison with that at the carbon black electrode, the peak potential of the ORR at the Pp/C electrode shifts by approximate 260 mV towards positive potential, demonstrating the electrocatalytic activity of Ppy toward ORR. Additionally, the results of the MFC experiments show that the Ppy/C is well suitable to fully substitute the traditional cathode materials in MFCs. The maximum power density of 401.8 mW m⁻² obtained from the MFC with a Ppy/C cathode is higher than that of 90.9 mW m⁻² with a carbon black cathode and 336.6 mW m⁻² with a non-pyrolysed FePc cathode. Although the power output with a Ppy/C cathode is lower than that with a commercial Pt cathode, the power per cost of a Ppy/C cathode is 15 times greater than that of a Pt cathode. Thus, the Ppy/C can be a good alternative to Pt in MFCs due to the economic advantage.     

Nitrogen-doped multi-walled carbon nanocoils as catalyst support for oxygen reduction reaction in proton exchange membrane fuel cell

Multi-walled carbon nanocoils (MWNCs) are synthesized by chemical vapour deposition and nitrogen-doped MWNCs (N-MWNCs) are obtained by nitrogen plasma treatment. MWNCs and N-MWNCs are used as catalyst supports for platinum nanoparticles. Pt nanoparticles are dispersed over these support materials using the conventional chemical reduction technique and then used for the oxygen reduction reaction in proton-exchange membrane fuel cells. The morphology and structure of the MWNC-based powder samples are studied by means of scanning electron microscopy, transmission electron microscopy, X-ray diffraction, and Raman spectroscopy. Full cells are constructed with Pt-loaded MWNC/N-MWNC and the results are discussed. A maximum power density of 550 and 490 mW cm⁻² is obtained with Pt/N-MWNC and Pt/MWNC as the ORR catalyst, respectively. The improved performance of a fuel cell with a N-MWNC catalyst support can be attributed to the creation of pyrrolic nitrogen defects due to the nitrogen plasma treatment. These defects act as good anchoring sites for the deposition of Pt nanoparticles and to the increased electrical conductivity and improved carbon-catalyst binding.     

Polyaniline/carbon black composite-supported iron phthalocyanine as an oxygen reduction catalyst for microbial fuel cells

Polyaniline/carbon black (PANI/C) composite-supported iron phthalocyanine (FePc) (PANI/C/FePc) has been investigated as a catalyst for the oxygen reduction reaction (ORR) in an air-cathode microbial fuel cell (MFC). The electrocatalytic activity of the PANI/C/FePc toward the ORR is evaluated using cyclic voltammogram and linear scan voltammogram methods. In comparison with that of carbon-supported FePc electrode, the peak potential of the ORR at the PANI/C/FePc electrode shifts toward positive potential, and the peak current is greatly increased, suggesting the enhanced activity of FePc absorbed onto PANI/C. Additionally, the results of the MFC experiments show that PANI/C/FePc is well suitable to be the cathode material for MFCs. The maximum power density of 630.5 mW m⁻² with the PANI/C/FePc cathode is higher than that of 336.6 mW m⁻² with the C/FePc cathode, and even higher that that of 575.6 mW m⁻² with a Pt cathode. Meanwhile, the power per cost of the PANI/C/FePc cathode is 7.5 times greater than that of the Pt cathode. Thus, the PANI/C/FePc can be a potential alternative to Pt in MFCs.     

Templating synthesis of hierarchically meso/macroporous N-doped microalgae derived biocarbon as oxygen reduction reaction catalyst for microbial fuel cells

N-doped carbons have been hailed as cost effective catalysts for the large-scale commercialization of microbial fuel cells (MFCs). In this paper, we developed a hierarchically meso/macroporous N-doped biocarbon by templating approach using Chlorella pyrenoidosa as precursor. The results showed that graphitic-N was the dominating functional group contributing to oxygen reduction reaction (ORR) performance. In addition, the role of pore structure was identified and the results suggested that mesopores exhibited a nearly linear correlation with limiting current density and half-wave potential, while electrochemical surface area almost linearly varied with macropores in the carbon materials. These results implied that mesopores play a dominating role in facilitating ion and oxygen supply and creating accessible active sites for ORR, while macropores mainly served as an electrolyte buffering reservoir shortening the electrolyte diffusion distances in the prepared catalysts. The optimized meso/macro pore structure enhanced the accessibility of the active sites and facilitated the mass transport of ion and oxygen, and consequently improved ORR performance of catalyst. The as-prepared catalyst exhibited a remarkably higher power generation than that of the commercial Pt/C in MFCs. This paper offered an insight into the effect of pore structure on the ORR performance of catalysts, and also provided an alternative avenue for synthesizing meso/macroporous carbon catalysts for the applications of MFCs.     

Fe and N co-doped carbon derived from melamine resin capsuled biomass as efficient oxygen reduction catalyst for air-cathode microbial fuel cells

Cathode oxygen reduction reaction (ORR) performance is crucial for power generation of microbial fuel cells (MFCs). The current study provides a novel strategy to prepare Fe/N-doped carbon (Fe/N/C) catalyst for MFCs cathode through high temperature pyrolyzing of biomass capsuling melamine resin polymer. The obtained Fe/N/C can effectively enhance activity, selectivity and stability toward 4 e^– ORR in pH neutral solution. Single chamber MFC with Fe/N/C air cathode produces maximum power density of 1166 mW m⁻², which is 140% higher than AC cathode. The improved performance of Fe/N/C can be attributed to the involvement of nitrogen and iron species. The excellent stability can be attributed to the preferential structure of the catalyst. The moderate porosity of the catalyst facilitates mass transfer of oxygen and protons and prevents water flooding of triple-phase boundary where ORR occurs. The biomass particles encapsulated in the catalyst act as skeletons, which prevents catalyst collapse and agglomeration.     

Electrochemical and fuel cell evaluation of Co based catalyst for oxygen reduction in anion exchange polymer membrane fuel cells

Co based catalyst were evaluated for oxygen reduction (ORR) in liquid KOH and alkaline anion exchange membrane fuel cells (AAEMFCs). In liquid KOH solution the catalyst exhibited good performance with an onset potential 120 mV more negative than platinum and a Tafel slope of ca. 120 mV dec⁻¹. The hydrogen peroxide generated, increased from 5 to 50% as the electrode potential decreased from 175 to −300 mV vs. SHE.In an AAEMFC environment, one catalyst (GP2) showed promising performance for ORR, i.e. at 50 mA cm⁻² the differences in cell potential between the stable performance for platinum (more positive) and cobalt cathodes with air and oxygen, were only 45 and 67 mV respectively. The second catalyst (GP4) achieved the same stable power density as with platinum, of 200 and 145 mW cm⁻², with air at 1 bar (gauge) pressure and air (atm) cathode feed (60 °C), respectively. However the efficiency was lower (i.e. cell voltage was lower) i.e. 40% in comparison to platinum 47.5%.     

Iron carbide and iron phosphide embedded N-doped porous carbon derived from biomass as oxygen reduction reaction catalyst for microbial fuel cell

The splendid activity of oxygen reduction reaction (ORR) catalyst can greatly promote the power generation of air cathode microbial fuel cell (AC-MFC). Here, benefiting from the rich P element in radish, Fe₃C and Fe₂P incorporated N-doped porous carbon (Fe₃C/Fe₂P@NC-N₄Fe₂) are prepared with the assistance of NH₄Cl through carbothermal reduction method without adding P resources. As expected, Fe₃C/Fe₂P@NC-N₄Fe₂ possesses excellent ORR performance, in which Fe₃C and Fe₂P furnish abundant ORR active sites and the porous structure in N-doped carbon matrix can facilitate mass transfer. Moreover, the AC-MFC assembled with Fe₃C/Fe₂P@NC-N₄Fe₂ as cathodic ORR catalyst exhibits superior power output performance with the maximum power density of 948.9 mW m^?2, which is 1.03 times of that of 20 wt% Pt/C catalyst. Therefore, Fe₃C/Fe₂P@NC-N₄Fe₂ should be a viable ORR catalyst to replace Pt/C catalyst in the application in AC-MFC.     

Biomass-derived N-doped porous activated carbon as a high-performance and cost-effective pH-universal oxygen reduction catalyst in fuel cell

Nitrogen (N) doped porous activated carbons (TGC-T) derived from tofu gel are prepared through a facile, economic and eco-friendly method. The as-prepared TGC-900 possesses high specific surface area (651.78 m² g⁻¹) and homogeneous doping N (Content of N: 5.52 at.%). Reasonably, TGC-900 exhibits excellent oxygen reduction reaction (ORR) activity, stability and methanol resistance in neutral, alkaline and acidic medium. Moreover, TGC-900 also shows outstanding ORR performance in the application of microbial fuel cell (MFC) with the highest output voltage (544 ± 6 mV) and maximum power density (977 ± 32 mW m⁻²). Inspiringly, four single-chamber air cathode MFCs (AC-MFCs) in series can drive a light-emitting diode (LED) to work is firstly reported which further provides a more intuitively method to evaluate the performance of generating electricity for MFCs. Thus, the high performance and cost-effective ORR catalyst TGC-900 is expected to apply in the field of fuel cells.     

Duckweed derived nitrogen self-doped porous carbon materials as cost-effective electrocatalysts for oxygen reduction reaction in microbial fuel cells

Cost-effective metal-free electrocatalysts for oxygen reduction reaction were incredible significance of improvement about microbial fuel cells. In this research, a novel nitrogen self-doped porous carbon material is effectively inferred with KOH activation from a natural and renewable biomass, duckweed. Self-doped nitrogen in carbon matrix of nitrogen-doped porous carbon at 800 °C provides abundant active sites for oxygen reduction and improves the oxygen reduction kinetics significantly. Moreover, the porous structure of nitrogen-doped porous carbon at 800 °C encourages the transition of electrolyte and oxygen molecules throughout the oxygen reduction reaction. Oxygen on the three-phase boundary is reduced to water according to a four-electron pathway on nitrogen-doped porous carbon electrocatalyst. The single-chamber microbial fuel cell with nitrogen-doped porous carbon as electrocatalyst achieves comparable power density (625.9 mW m⁻²) and better stability compared to the commercial Pt/C electrocatalyst. This simple and low-cost approach provides a straightforward strategy to prepare excellent nitrogen-doped electrocatalyst derived from natural and renewable biomass directly as a promising alternate to precious platinum-based catalysts in microbial fuel cells.     

Nitrogen doped mesoporous carbon supported Pt electrocatalyst for oxygen reduction reaction in proton exchange membrane fuel cells

Nitrogen doped mesoporous carbons are employed as supports for efficient electrocatalysts for oxygen reduction reaction. Heteroatom doped carbons favour the adsorption and reduction of molecular oxygen on Pt sites. In the present work, nitrogen doped mesoporous carbons (NMCs) with variable nitrogen content were synthesized via colloidal silica assisted sol-gel process with Ludox-AS40 (40 wt% SiO₂) as hard template using melamine and phenol as nitrogen and carbon precursors, respectively. The NMC were used as supports to prepare Pt/NMC electrocatalysts. The physicochemical properties of these materials were studied by SEM, TEM, XRD, BET, TGA, Raman, XPS and FTIR. The surface areas of 11 wt% (NMC-1) and 6 wt% (NMC-2) nitrogen doped mesoporous carbons are 609 m² g^?1 and 736 m² g^?1, respectively. The estimated electrochemical surface areas for Pt/NMC-1 and Pt/NMC-2 are 73 m² g^?1 and 59 m² g^?1, respectively. It is found that Pt/NMC-1 has higher ORR activity with higher limiting current and 44 mV positive onset potential shift compared to Pt/NMC-2. Further, the fuel cell assembled with Pt/NMC-1 as cathode catalyst delivered 1.8 times higher power density than Pt/NMC-2. It is proposed that higher nitrogen content and large pyridinic nitrogen sites present in NMC-1 support are responsible for higher ORR activity of Pt/NMC-1 and high power density of the fuel cell using Pt/NMC-1 cathode electrocatalyst. The carbon support material with high pyridinic content promotes the Pt dispersion with particle size less than 2 nm.     

Manganese dioxide-coated carbon nanotubes as an improved cathodic catalyst for oxygen reduction in a microbial fuel cell

To develop an efficient and cost-effective cathodic electrocatalyst for microbial fuel cells (MFCs), carbon nanotubes (CNTs) coated with manganese dioxide using an in situ hydrothermal method (in situ MnO₂/CNTs) have been investigated for electrochemical oxygen reduction reaction (ORR). Examination by transmission electron microscopy shows that MnO₂ is sufficiently and uniformly dispersed over the surfaces of the CNTs. Using linear sweep voltammetry, we determine that the in situ MnO₂/CNTs are a better catalyst for the ORR than CNTs that are simply mechanically mixed with MnO₂ powder, suggesting that the surface coating of MnO₂ onto CNTs enhances their catalytic activity. Additionally, a maximum power density of 210 mW m⁻² produced from the MFC with in situ MnO₂/CNTs cathode is 2.3 times of that produced from the MFC using mechanically mixed MnO₂/CNTs (93 mW m⁻²), and comparable to that of the MFC with a conventional Pt/C cathode (229 mW m⁻²). Electrochemical impedance spectroscopy analysis indicates that the uniform surface dispersion of MnO₂ on the CNTs enhanced electron transfer of the ORR, resulting in higher MFC power output. The results of this study demonstrate that CNTs are an ideal catalyst support for MnO₂ and that in situ MnO₂/CNTs offer a good alternative to Pt/C for practical MFC applications.     

Non-Pt catalyst as oxygen reduction reaction in microbial fuel cells: A review

Oxygen Reduction Reactions (ORR) are one of the main factors of major potential loss in low temperature fuel cells, such as microbial fuel cells and proton exchange membrane fuel cells. Various studies in the past decade have focused on determining a method to reduce the over potential of ORR and to replace the conventional costly Pt catalyst in both types of fuel cells. This review outlines important classes of abiotic catalysts and biocatalysts as electrochemical oxygen reduction reaction catalysts in microbial fuel cells. It was shown that manganese oxide and metal macrocycle compounds are good candidates for Pt catalyst replacements due to their high catalytic activity. Moreover, nitrogen doped nanocarbon material and electroconductive polymers are proven to have electrocatalytic activity, but further optimization is required if they are to replace Pt catalysts. A more interesting alternative is the use of bacteria as a biocatalyst in biocathodes, where the ORR is facilitated by bacterial metabolism within the biofilm formed on the cathode. More fundamental work is needed to understand the factors affecting the performance of the biocathode in order to improve the performance of the microbial fuel cells.     

Self-adaptive amorphous Co2P@Co2P/Co-polyoxometalate/nickel foam as an effective electrode for electrocatalytic water splitting in alkaline electrolyte

Noble-metal-free transition metal based phosphides (TMPs) display great potential as candidates to replace the state-of-the-art noble metal-based catalysts for electronic water splitting. In this study, amorphous Co₂P was decorated on Co-polyoxometalate (POM) and conductive cobalt phosphide forming integrated Co₂P@ Co₂P/Co-POM/NF electrode, through in suit growth, low-temperature phosphating and electrocatalytic self-adaption pathway by the stripping of superficial Co-POM when subjected to persistent bubbles. The fantastic design simultaneously offers excellent electrical conductivity for fast electron transfer, a large surface area with numerous active edge sites and a conductive current collector facilitating mass transfer and gas release. The electrode showed high catalytic activity, requiring overpotential of 130 mV for HER to achieve a current density of 50 mA/cm², 336 mV for OER to achieve a current density of 50 mA/cm², affording a water-splitting current density of 10 mA/cm² at a low cell voltage of 1.6 V. The results and facile synthesis method also offer an exciting avenue for the design of amorphous phase TMPs on a current collector with high specific area and excellent electrical conductivity for energy storage and conversion devices.     

Ultrafine and highly-dispersed bimetal Ni2P/Co2P encapsulated by hollow N-doped carbon nanospheres for efficient hydrogen evolution

Ultrafine Ni₂P/Co₂P nanoparticles encapsulated in hollow porous N-doped carbon nanospheres are synthesized through a facile two-step access. Firstly, metallic Ni and Co coated by hollow N-doped spheres as precursors are obtained through a high temperature calcination route of organic polymer and inorganic Ni and Co salts. Then bimetal Ni₂P/Co₂P supported on N-doped carbon nanospheres are acquired by a facile phosphorization process. It is worth to note that aniline-pyrrole polymer can prevent fast growth and severe aggregation of Ni₂P/Co₂P, which implies more exposed active sites. Moreover, the calcination of hollow polymer spheres lead to the formation of ultrathin NC shell on the surface of Ni₂P/Co₂P hybrids, which can tune electronic structures, improve the conductivity and protect active sites from corrosion in harsh conditions. When used as HER catalyst, it displays remarkable catalytic activity in both acidic and alkaline solutions, which needs an onset potential of only 164 mV and 168 mV, respectively. Therefore, this work may propose a new strategy to design unique inorganic-organic heterostructures to combine ultrafine metal phosphides with porous carbon for efficient HER.     

Facile one-step in-situ encapsulation of non-noble metal Co2P nanoparticles embedded into B,N, P tri-doped carbon nanotubes for efficient hydrogen evolution reaction

Developing high performance, good stability and noble-metal-free electrocatalysts for renewable hydrogen evolution reaction (HER) remain a substantial challenge. Herein, we introduce a novel facile one-step in-situ strategy through pyrolysis for the synthesis of Co₂P nanoparticles encapsulated Boron, Nitrogen, and Phosphorous tri-doped carbon nanotubes (Co₂P/BNP-CNTs). The synergetic effect between Co₂P nanoparticles and heteroatom doped CNTs contributes to the remarkable HER performance. The Co₂P/BNP-CNT-900 electrocatalyst shows a low overpotential of 133 mV at a current density of 10 mA cm⁻² and a small Tafel slope of 90 mV dec⁻¹ in 0.1 M KOH media. More importantly, the Co₂P/BNP-CNT-900 electrocatalyst exhibits superior long-term stability in alkaline solution at −0.25 V versus Reversible Hydrogen Electrode (RHE) for 15 h and up to 1000 cycles with negligible performance loss. Overall, our works suggest a one-pot facile synthesis strategy for rational designing high-performance electrocatalysts with enhanced HER performance.     

FeNx nanoparticles embedded in three-dimensional N-doped carbon nanofibers as efficient oxygen reduction reaction electrocatalyst for microbial fuel cells in alkaline and neutral media

Herein, an approach is reported for the fabrication of 3D carbon nanofibers (CNFs) wrapped by carbon nanotubes (CNT) with graphitic carbon-encased FeNx nanoparticles originated from metal–organic frameworks (MOFs). It is found that Fe-FeNx@N-CNT/CNFs exhibits outstanding catalytic activity towards ORR, whose half-wave potential are 0.89 V and 0.87 V in alkaline and neutral environments, respectively, much higher than MOF-based catalysts reported so far and commercial Pt/C. When the obtained cathode catalysts are loaded in MFCs for power generation test, the experimental consequences show that the Fe-FeNx@N-CNT/CNFs cathode exhibits a supernal power density of 742.26 mW·m^?2 and output current density of 3241 mA·m^?2 which are comparable to Pt/C. The splendid ORR catalytic performance is mainly attributable to the three-dimensional structure of carbon nanofibers and the active sites of Fe-Nx. These result in a higher graphitization degree beneficial for electronic mobility, high specific surface area, benign mesoporous nanostructure and excellent mass transfer capability. The strategy provides a new scheme to devise and research Fe-Nx electrocatalysts with MOF-based for the conversion of clean and environment-friendly energy.     

Structurally ordered PtFe intermetallic embedded in N-doped carbon as a highly active and durable electrocatalyst for oxygen reduction reaction

The structurally ordered PtM with surface coating layers strategy has drawn increasing attention. In this work, we synthesize a structurally ordered PtFe@NC-X-PDA catalyst modified with nitrogen-doped carbon coating layers by confined space annealing strategy. Compared with the current commercial Pt/C catalyst, the structurally ordered PtFe@NC-X-PDA catalyst shows better catalytic activity and stability. Especially, the mass activity and specific activity of the synthesized PtFe@NC-0.06-PDA sample with the optimized poly-dopamine feeding mass content (0.06 g) exhibit 9.95 and 11.53 times higher than that of commercial Pt/C catalyst. In addition, after 20,000 CV cycles, the PtFe@NC-0.06-PDA sample achieves the minimum activity loss (7%). The PtFe alloy catalyst with the different thickness NC shell (PtFe@NC-X-PDA) possesses the enhanced ORR activity and stability owing to the protection of nitrogen carbon shell (NC) and the strong electronic interaction of the ordered PtFe NPs. The improved ORR activity and stability of the structurally ordered PtFe@NC-X-PDA catalyst provide a promising direction for the development of fuel cells.     

Development of high performance carbon composite catalyst for oxygen reduction reaction in PEM Proton Exchange Membrane fuel cells

Highly active and stable carbon composite catalysts for oxygen reduction in PEM fuel cells were developed through the high-temperature pyrolysis of Co–Fe–N chelate complex, followed by the chemical post-treatment. A metal-free carbon catalyst was used as the support. The carbon composite catalyst showed an onset potential for oxygen reduction as high as 0.87 V (NHE) in H₂SO₄ solution, and generated less than 1% H₂O₂. The PEM fuel cell exhibited a current density as high as 0.27 A cm⁻² at 0.6 V and 2.3 A cm⁻² at 0.2 V for a catalyst loading of 6.0 mg cm⁻². No significant performance degradation was observed over 480 h of continuous fuel cell operation with 2 mg cm⁻² catalyst under a load of 200 mA cm⁻² as evidenced by a resulting cell voltage of 0.32 V with a voltage decay rate of 80 μV h⁻¹. Materials characterization studies indicated that the metal–nitrogen chelate complexes decompose at high pyrolysis temperatures above 800 °C, resulting in the formation of the metallic species. During the pyrolysis, the transition metals facilitate the incorporation of pyridinic and graphitic nitrogen groups into the carbon matrix, and the carbon surface doped with nitrogen groups is catalytically active for oxygen reduction.     

High-efficiency synthesis of Co,N-doped carbon nanocages by ball milling-hard template method as an active catalyst for oxygen reduction reaction

A facile and scalable method is developed for the high-efficiency synthesis of Co, N-doped carbon nanocages catalyst for the oxygen reduction reaction (ORR). During the synthesis, the precursors are uniformly distributed on the surface of potassium chloride (KCl) by high-energy ball milling. As evidenced, the N and Co elements are successfully doped and distributed uniformly on the surface of carbon nanocages. Owing to the distinctive nanocage architecture and the synergistic effects of Co, N and Co-N_X coordination, the obtained Co, N–CNC-800 shows efficient ORR catalytic activity with an onset potential of 0.924 V (vs. RHE), and the number of electron transfer (n) is approximately 3.4. Furthermore, its stability and methanol tolerance are far superior to those of commercial 40% Pt/C. This simple and universal synthesis strategy is expected to be widely applied in the preparation of other heteroatom-doped carbon nanocages as catalysts in hydrogen fuel cells.     

Synthesis of cobalt and nitrogen co-doped carbon nanotubes and its ORR activity as the catalyst used in hydrogen fuel cells

In hydrogen fuel cells, the sluggish oxygen reduction reaction (ORR) requires the catalysts used. Unfortunately, the precious platinum based catalysts still exhibit the best ORR activity in the commercial hydrogen fuel cells. Therefore, developing non-precious metal catalysts ORR become an important aspect for the utilization of hydrogen energy by using hydrogen fuel cells to develop non-precious catalysts and understand their active sites of ORR, herein the cobalt and nitrogen co-doped CNTs, nitrogen-doped CNTs and cobalt doped CNTs were prepared, respectively, and their catalytic properties toward ORR were tested and compared. The surface composition, microstructure and ORR performance of the samples were examined by X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), pore/specific surface analyzer and electrochemical methods. The results demonstrate that as the catalyst, the cobalt and nitrogen co-doped CNTs owns the highest ORR limiting current density, the most positive ORR onset potential and the largest transfer electron number close to four, and thus exhibits the better ORR catalytic performance compared to the other two samples of the nitrogen-doped CNTs and the cobalt doped CNTs. The good ORR performance of cobalt and nitrogen co-doped CNTs can be attributed to its active sites of nitrogen containing functional groups, cobalt or cobalt oxides, Co-N_x structure, and the synergistic effect of these sites on ORR.