Symmetric redox supercapacitor based on micro-fabrication with three-dimensional polypyrrole electrodes

To achieve higher energy density and power density, we have designed and fabricated a symmetric redox supercapacitor based on microelectromechanical system (MEMS) technologies. The supercapacitor consists of a three-dimensional (3D) microstructure on silicon substrate micromachined by high-aspect-ratio deep reactive ion etching (DRIE) method, two sputtered Ti current collectors and two electrochemical polymerized polypyrrole (PPy) films as electrodes. Electrochemical tests, including cyclic voltammetry (CV), electrochemical impedance spectroscopy (EIS) and galvanostatical charge/discharge methods have been carried out on the single PPy electrodes and the symmetric supercapacitor in different electrolytes. The specific capacitance (capacitance per unit footprint area) and specific power (power per unit footprint area) of the PPy electrodes and symmetric supercapacitor can be calculated from the electrochemical test data. It is found that NaCl solution is a good electrolyte for the polymerized PPy electrodes. In NaCl electrolyte, single PPy electrodes exhibit 0.128 F cm⁻² specific capacitance and 1.28 mW cm⁻² specific power at 20 mV s⁻¹ scan rate. The symmetric supercapacitor presents 0.056 F cm⁻² specific capacitance and 0.56 mW cm⁻² specific power at 20 mV s⁻¹ scan rate.     

Polypyrrole/carbon aerogel composite materials for supercapacitor

Polypyrrole (PPy)/carbon aerogel (CA) composite materials with different PPy contents are prepared by chemical oxidation polymerization through ultrasound irradiation and are used as active electrode material for supercapacitor. The morphology of PPy/CA composite is examined by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The results show that PPy is deposited onto the surface of CA. As evidenced by cyclic voltammetry, galvanostatic charge/discharge test and EIS measurements, PPy/CA composites show superior capacitive performances to CA, moreover, the results based on cyclic voltammograms show that the composite material has a high specific capacitance of 433 F g⁻¹, while the capacitance of CA electrode is only 174 F g⁻¹. Although the supercapacitor used PPy/CA as active electrode material has an initial capacitance loss due to the instability of PPy, the specific capacitance after 500 cycles stabilizes nearly at a fixed value.     

Electrochemical supercapacitor electrode material based on poly(3,4-ethylenedioxythiophene)/polypyrrole composite

Poly (3,4-ethylenedioxythiophene)/polypyrrole composite electrodes were prepared by electropolymerization of 3,4-ethylenedioxythiophene (EDOT) on the surface of polypyrrole (PPy) modified tantalum electrodes. The morphology observation of PPy and poly(3,4-ethylenedioxythiophene)/polypyrrole composite (PEDOT/PPy) was performed on Field Emission Scanning Electron Microscope (SEM). The electrochemical capacitance properties of the composite were investigated with cyclic voltammetry (CV), galvanostatic charge–discharge and electrochemical impedance spectroscopy (EIS) techniques in the two- or three-electrode cell system. The results show that the PEDOT/h-PPy (PPy with horn-like structure) composite films were characterized with highly porous structure, which leads to their specific capacitance as 230 Fg⁻¹ in 1 M LiClO₄ aqueous solutions and even 290 Fg⁻¹ in 1 M KCl aqueous solutions. Moreover, the composite exhibits a rectangle-like shape of voltammetry characteristics even at scanning rate 100 mV s⁻¹, a linear variation of the voltage with respect to time without a clear ohm-drop phenomenon in galvanostatic charge–discharge process and almost ideal capacitance behavior in low-frequency in 1 M KCl solutions. Furthermore, specific power of the composite would reach 13 kW kg⁻¹ and it had good cycle stability. All of the above imply that the PEDOT/h-PPy composites were an ideal electrode material of supercapacitor.     

A high-performance three-dimensional micro supercapacitor based on self-supporting composite materials

This paper introduces a silicon three-dimensional (3D) micro supercapacitor, featured by using self-supporting nano porous composite materials and interdigital electrodes with high-aspect-ratio. A way to prepare self-supporting materials has been developed, and composites that contain an activated carbon as the active component have been studied and designed to meet the requirements for adequate specific capacitance, good conductivity and strong structure. By combining the designed composite with microfabrication techniques, a micro supercapacitor with high-aspect-ratio interdigital electrodes has been achieved. Electrochemical characterization results of the prototype with NaNO₃ electrolyte demonstrate that the 3D supercapacitor exhibits an outstanding overall performance. A large capacitance of 90.7 mF cm⁻² and a fast power of 51.5 mW cm⁻² are calculated. Robust stability and high charge/discharge efficiency are also observed. Moreover, this study provides a scalable device built by compatible fabrication method, which is applicable to the integration of high-performance supercapacitors on chip.     

Optimization of MnO2/vertically aligned carbon nanotube composite for supercapacitor application

The optimization strategy for producing manganese oxide supercapacitors based on vertically aligned carbon nanotubes (VACNTs) deposited on large area electrodes is presented. A single sequential process of sputtering, annealing and plasma enhanced chemical vapour deposition (PECVD) is applied to produce dense and uniform VACNTs electrodes. As dielectric layer of the supercapacitor, manganese oxide is electrodeposited lining the surface of the VACNTs electrodes. The control of the growing parameters such as catalyst thickness layer, temperature and deposition time for tuning the density, length and diameter of the VACNTs and their structure are found to be key points for the optimization of the MnO₂ electrodeposition process in view to improve the efficiency of the supercapacitor devices.The electrochemical properties of the obtained electrodes are characterized using cyclic voltammetry and galvanostatic charge-discharge techniques. A specific capacitance of 642 Fg⁻¹ is obtained for MnO₂/VACNTs nanocomposite electrode at a scan rate of 10 mV s⁻¹.     

Enhanced capacitance and rate capability of graphene/polypyrrole composite as electrode material for supercapacitors

Graphene and polypyrrole composite (PPy/GNS) is synthesized via in situ polymerization of pyrrole monomer in the presence of graphene under acid conditions. The structure and morphology of the composite are characterized by X-ray diffraction (XRD), Raman spectroscopy, Fourier transform infrared spectrometer (FTIR), X-rays photoelectron spectroscopy (XPS) and transmission electron microscope (TEM). It is found that a uniform composite is formed with polypyrrole being homogeneously surrounded by graphene nanosheets (GNS). The composite is a promising candidate for supercapacitors to have higher specific capacitance, better rate capability and cycling stability than those of pure polypyrrole. The specific capacitance of PPy/GNS composite based on the three-electrode cell configuration is as high as 482 F g⁻¹ at a current density of 0.5 A g⁻¹. After 1000 cycles, the attenuation of the specific capacitance is less than 5%, indicating that composite has excellent cycling performance.     

Electrochemical behavior of carbon-nanotube/cobalt oxyhydroxide nanoflake multilayer films

A new type of multilayer films consisting of multi-walled carbon nanotubes (MWCNTs) and cobalt oxyhydroxide nanoflakes (CoOOHNFs) are developed by alternately electrostatic self-assembly and electrodeposition technique, respectively. The successful growth of multilayer films composed of MWCNT and CoOOHNF are confirmed by scanning electron microscopy and X-ray photoelectron spectra. The multilayer film electrode is investigated for use in a supercapacitor with cyclic voltammograms and galvanostatic charge-discharge experiments. Experimental studies reveal that coatings of MWCNT/CoOOHNF on ITO glass present excellent electrochemical capacitance with specific capacitance being 389 F g⁻¹. The overall improved electrochemical behavior is accounted for the unique structure design in the multilayer films in terms of effective micro-porous nanostructure, large specific surface-area and good electrical conductance.     

Enhancement of the energy storage properties of supercapacitors using graphene nanosheets dispersed with metal oxide-loaded carbon nanotubes

Graphene nanosheets (GNs) dispersed with SnO₂ nanoparticles loaded multiwalled carbon nanotubes (SnO₂-MWCNTs) were investigated as electrode materials for supercapacitors. SnO₂-MWCNTs were obtained by a chemical method followed by calcination. GNs/SnO₂-MWCNTs nanocomposites were prepared by ultrasonication of the GNs and SnO₂-MWCNTs. Electrochemical double layer capacitors were fabricated using the composite as the electrode material and aqueous KOH as the electrolyte. Electrochemical performance of the composite electrodes were compared to that of pure GNs electrodes and the results are discussed. Electrochemical measurements show that the maximum specific capacitance, power density and energy density obtained for supercapacitor using GNs/SnO₂-MWCNTs nanocomposite electrodes were respectively 224 F g⁻¹, 17.6 kW kg⁻¹ and 31 Wh kg⁻¹. The fabricated supercapacitor device exhibited excellent cycle life with ∼81% of the initial specific capacitance retained after 6000 cycles. The results suggest that the hybrid composite is a promising supercapacitor electrode material.     

Capacitance properties of poly(3,4-ethylenedioxythiophene)/polypyrrole composites

Poly(3,4-ethylenedioxythiophene)/polypyrrole composite electrodes were prepared by electropolymerization of 3,4-ethylenedioxythiophene (EDOT) on the surface of polypyrrole (PPy) modified tantalum electrodes. The electrochemical capacitance properties were investigated with cyclic voltammetry (CV), galvanostatic charge–discharge and electrochemical impedance spectroscopy (EIS) techniques with two- or three-electrode cell configuration. The data showed that the specific capacitance of composite electrodes, due to the synergic effect of poly(3,4-ethylenedioxythiophene) (PEDOT) and PPy, is much higher than the values of either pure PEDOT or pure PPy electrodes. Moreover, the composites prepared on the surface of PPy with horn-like structure allow the specific capacitance up to more than 200 F g⁻¹ and have a good cycleability. This implies that PEDOT/PPy composites are promising to be used as electrode material of supercapacitors.     

Effect of NaI/I2 mediators on properties of PEO/LiAlO2 based all-solid-state supercapacitors

NaI/I₂ mediators and activated carbon were added into poly(ethylene oxide) (PEO)/lithium aluminate (LiAlO₂) electrolyte to fabricate composite electrodes. All solid-state supercapacitors were fabricated using the as prepared composite electrodes and a Nafion 117 membrane as a separator. Cyclic voltammetry, electrochemical impedance spectroscopy, and galvanostatic charge/discharge measurements were conducted to evaluate the electrochemical properties of the supercapacitors. With the addition of NaI/I₂ mediators, the specific capacitance increased by 27 folds up to 150 F g⁻¹. The specific capacitance increased with increases in the concentration of mediators in the electrodes. The addition of mediators also reduced the electrode resistance and rendered a higher electron transfer rate between mediator and mediator. The stability of the all-solid-state supercapacitor was tested over 2000 charge/discharge cycles.