First and second law thermodynamic analysis of a single and dual-stage ignition biomass downdraft gasifier

The dual-stage ignition biomass downdraft gasifier is an enormous tar reduction technology as against a single-stage ignition biomass gasification. Exergetic analysis of the system guides toward a possible performance enhancement. In dual-stage gasification, around 67.76% of input exergy is destructed in the several components, while 9.16% is obtained as a useful exergy output and 24.34% is found to be as a useful energy output there. The entire unit was assessed with a progressively rising electric load from 15.24 kW to 38.86 kW. The enhanced producer gas quality comes from 57% combustible gas with a higher heating value of 6.524 MJ/Nm³ and tar content of 7 mg/Nm³ after the paper filter, whereas the biomass consumption rate is 58 kg/h at the greatest load with the grate temperature of 1310–1370 °C. The samples of exhaust gas emissions are obtained environmentally favorable. The results even described that the dual-stage ignition biomass downdraft gasifier has significantly greater energetic and exergetic efficiency as compared to the single-stage gasifier.     

Performance evaluation of 10 kWe pilot scale downdraft gasifier with different feedstock

Gasification is a thermochemical conversion of carbonaceous biomass into the producer gas. Gasification of lignite, wood, sawdust briquette and their mixtures are investigated on a 10 kWe laboratory scale downdraft gasifier at atmospheric pressure. The air is used as a gasifying medium. The gasifier was operated on different particle sizes of lignite and lignite-wood ratio; 22–25 mm lignite particle size and lignite – wood ratio (70:30, w/w) were found to be optimum to overcome clinker formation and higher Cold Gas Efficiency (CGE). To avoid unwanted maintenance, it is essential to diminish the producer gas pollutants such as tar and particulate matter (PM) before injecting the producer gas into a turbine or a gas engine. A setup was developed to measure tar and PM from the producer gas. The gasifier performance was evaluated on various parameters such as tar, PM, fuel consumption, gas yield, gas composition, gas calorific value and CGE for all selected feedstock. The tar in the producer gas was found in the range of 201.30 mg Nm^?3 to 617.80 mg Nm^?3 whereas PM was found in the range of 36.76 mg Nm^?3 to 68.35 mg Nm^?3. CGE and gas calorific value were observed in the range between 64.99% and 71.62% and 4.64 MJ Nm^?3 to 5.29 MJ Nm^?3, respectively. Specific fuel consumption (SFC) was obtained in the range of 1.52 kg kWh^?1 to 1.84 kg kWh^?1. CGE with lignite – wood or sawdust briquette ratio (70:30, w/w) is found maximum whereas tar and PM are found minimum with wood and sawdust briquette feedstock in the present study.     

The aluminum silicate catalyst effect on efficiency of energy yield in gasification of paper-reject sludge

This research investigated the mineral aluminum silicate catalyst effect on the enhancement of energy yield efficiency and reduction of the tar yield concentration in the gasification of paper-reject sludge. Experimental results indicated that the energy yield efficiency is enhanced by the tested mineral catalyst. When gasification temperature operated at 600 °C, the lower heating value (LHV) of syngas increased significantly from 8.66 MJ/Nm³ to 13.38 MJ/Nm³ with an increase in aluminum silicate catalyst addition from 0% to 20%. The energy density of syngas also increased from 0.53 to 0.82. This implied that the energy utilization of syngas produced by a low temperature catalytic gasification could increase approximately 1.5 times the energy content of paper-reject sludge. The tar reduction efficiency could reach approximately 50% which was also proportional to the catalyst addition ratio. In summary, the aluminum silicate catalyst can help to improve the efficiency of tar reduction and energy yield in a low temperature catalytic gasification of paper-reject sludge.     

Air gasification of dried sewage sludge in a two-stage gasifier. Part 2: Calcined dolomite as a bed material and effect of moisture content of dried sewage sludge for the hydrogen production and tar removal

In order to produce a clean producer gas, the air gasification of dried sewage sludge was conducted in a two-stage gasifier that consisted of a bubbling fluidized bed and a tar-cracking zone. The kind and amount of bed materials, the kind of additives in the upper-reactor, and the moisture content in the sewage sludge were selected as operating variables in order to investigate their effects on the development of the producer gas characteristics. In our experiments, the gasification of a dried sewage sludge sample containing 30 wt.% of moisture with a combination of calcined dolomite as the bed material and activated carbon in the tar-cracking zone removed the most tar and produced the highest hydrogen concentration. The total tar removal efficiency and the H₂ content in the producer gas from the sample noted above reached 88.4% and 32.1 vol.%, respectively. The LHVs of all the producer gases were high with values above 7 MJ Nm⁻³.     

Co–gasification of coal/biomass blends in 50 kWe circulating fluidized bed gasifier

This paper reports gasification of coal/biomass blends in a pilot scale (50 kWe) air-blown circulating fluidized bed gasifier. Yardsticks for gasification performance are net yield, LHV and composition and tar content of producer gas, cold gas efficiency (CGE) and carbon conversion efficiency (CCE). Net LHV decreased with increasing equivalence ratio (ER) whereas CCE and CGE increased. Max gas yield (1.91 Nm³/kg) and least tar yield (5.61 g/kg of dry fuel) was obtained for coal biomass composition of 60:40 wt% at 800 °C. Catalytic effect of alkali and alkaline earth metals in biomass enhanced char and tar conversion for coal/biomass blend of 60:40 wt% at ER = 0.29, with CGE and CCE of 44% and 84%, respectively. Gasification of 60:40 wt% coal/biomass blend with dolomite (10 wt%, in-bed) gave higher gas yield (2.11 Nm³/kg) and H₂ content (12.63 vol%) of producer gas with reduced tar content (4.3 g/kg dry fuel).     

Characteristics of cyclone gasification of rice husk

The gasification characteristics of the rice husk were studied in a cyclone gasifier using air as the gasifying medium to generate the fuel gas with available heating value and less tar content. The influence of equivalence ratio on temperature profiles, composition and low heating value of the produced gas, tar content, carbon conversion and cold gas efficiency was investigated. The equivalence ratios considered in this study were 0.20–0.32. The results show that the optimal equivalence ratio is 0.29 and the maximum temperature of gasification should be lower than 1000 °C. In order to optimize the performance of the cyclone gasifier, the main body of the gasifier was lengthened and air staged gasification was carried out. The low heating value of the produced gas, carbon conversion, cold gas efficiency and tar content are 4.72 MJ/Nm³, 57.5%, 37.3% and 1.85 g/Nm³, respectively.     

Effect of design and operating parameters on the gasification process of biomass in a downdraft fixed bed: An experimental study

The main objective of this paper is to study the effect of design and operating parameters, mainly reactor geometry, equivalence ratio and biomass feeding rate, on the performance of the gasification process of biomass in a three air stage continuous fixed bed downdraft reactor. The gasification of corn straw was carried out in the gasifier under atmospheric pressure, using air as gasifying agent. The results demonstrated that due to the three stage of air supply, a high and uniform temperature was achieved in the oxidation and reduction zones for better tar cracking. The designing of both the air supply system and rotating grate avoided bridging and channeling. The gas composition and tar yield were affected by the parameters including equivalence ratio (ER) and biomass feeding rate. When biomass feeding rate was 7.5 kg/h and ER was 0.25–0.27, the product gas of the gasifier attained a good condition with lower heating value (LHV) about 5400 kJ/m³ and cold gas efficiency about 65%. An increase in equivalence ratio led to higher temperature which in turn resulted in lower tar yield which was only 0.52 g/Nm³ at ER = 0.32. Increasing biomass feeding rate led to higher biomass consumption rate and process temperature. However, excessively high feeding rate was unbeneficial for biomass gasification cracking and reforming reactions, which led to a decrease in H₂ and CO concentrations and an increase in tar yield. When ER was 0.27, with an increase of biomass feeding rate from 5.8 kg/h to 9.3 kg/h, the lower heating value decreased from 5455.5 kJ/Nm³ to 5253.2 kJ/Nm³ and tar yield increased from 0.82 g/Nm³ to 2.78 g/Nm³.     

Enhanced trace pollutants removal efficiency and hydrogen production in rice straw gasification using hot gas cleaning system

This study investigates the enhancement of tar and trace gaseous pollutants (e.g. hydrogen sulfide (H₂S) and hydrogen chloride (HCl) removal efficiency derived from rice straw gasification using an integrated hot-gas cleaning system. A bubbling fluidized bed gasifier was used by controlling the temperature at 800 °C and equivalence ratio (ER) ranging 0.2 to 0.4. The hot gas cleaning system was operated at 250 °C and designed to combine three types of absorbents including zeolite, calcined dolomite, and activated carbon. Tar, H₂S, and HCl removal efficiency and enhanced hydrogen production were also discussed. The experimental results indicated that light fraction tar removal efficiency was higher than 90% and the overall tar removal efficiency was approximately 70%. In the case of ER 0.4, the syngas tar content was decreased from 71.88 g/Nm³ (without hot gas cleaning system) to 16.53 g/Nm³ (with hot gas cleaning system). The tar removal efficiency is nearly 77% using the hot gas cleaning system. The HCl and H₂S removal efficiency ranged from 94% to 98% and from 80.7% to 83.92%, respectively. In the case of ER 0.3 and with the hot gas cleaning system, the HCl and H₂S concentrations in cleaned syngas gas were less than 40 ppm and 100 ppm, respectively. Meanwhile, the hydrogen concentration of produced gas was also increased from 6.82% to 9.83% with hot gas cleaning system used. It means that the hot gas cleaning system can effectively remove HCl and H₂S from produced gas in gasification, but also it has good potential for improving syngas quality and enhancing gas turbine application in the future.     

Biomass-based hydrogen production: A review and analysis

In this study, various processes for conversion of biomass into hydrogen gas are comprehensively reviewed in terms of two main groups, namely (i) thermo-chemical processes (pyrolysis, conventional gasification, supercritical water gasification (SCWG)), and (ii) biological conversions (fermentative hydrogen production, photosynthesis, biological water gas shift reactions (BWGS)). Biomass-based hydrogen production systems are discussed in terms of their energetic and exergetic aspects. Literature studies and potential methods are then summarized for comparison purposes. In addition, a biomass gasification process via oxygen and steam in a downdraft gasifier is exergetically studied for performance assessment as a case study. The operating conditions and strategies are really important for better performance of the system for hydrogen production. A distinct range of temperatures and pressures is used, such as that the temperatures may vary from 480 to 1400 °C, while the pressures are in the range of 0.1–50 MPa in various thermo-chemical processes reviewed. For the operating conditions considered the data for steam biomass ratio (SBR) and equivalence ratio (ER) range from 0.6 to 10 and 0.1 to 0.4, respectively. In the study considered, steam is used as the gasifying agent with a product gas heating value of about 10–15 MJ/Nm³, compared to an air gasification of biomass process with 3–6 MJ/Nm³. The exergy efficiency value for the case study system is calculated to be 56.8%, while irreversibility and improvement potential rates are found to be 670.43 and 288.28 kW, respectively. Also, exergetic fuel and product rates of the downdraft gasifier are calculated as 1572.08 and 901.64 kW, while fuel depletion and productivity lack ratios are 43% and 74.3%, respectively.     

Oxy–steam gasification of biomass for hydrogen rich syngas production using downdraft reactor configuration

The paper focuses on the use of oxygen and steam as the gasification agents in the thermochemical conversion of biomass to produce hydrogen rich syngas, using a downdraft reactor configuration. Performance of the reactor is evaluated for different equivalence ratios (ER), steam to biomass ratios (SBR) and moisture content in the fuel. The results are compared and evaluated with chemical equilibrium analysis and reaction kinetics along with the results available in the literature. Parametric study suggests that, with increase in SBR, hydrogen fraction in the syngas increases but necessitates an increase in the ER to maintain reactor temperature toward stable operating conditions. SBR is varied from 0.75 to 2.7 and ER from 0.18 to 0.3. The peak hydrogen yield is found to be 104 g/kg of biomass at SBR of 2.7. Further, significant enhancement in H₂ yield and H₂ to CO ratio is observed at higher SBR (SBR = 1.5–2.7) compared with lower range SBR (SBR = 0.75–1.5). Experiments were conducted using wet wood chips to induce moisture into the reacting system and compare the performance with dry wood with steam. The results clearly indicate the both hydrogen generation and the gasification efficiency (η_g) are better in the latter case. With the increase in SBR, gasification efficiency (η_g) and lower heating value (LHV) tend to reduce. Gasification efficiency of 85.8% is reported with LHV of 8.9 MJ Nm^?3 at SBR of 0.75 compared with 69.5% efficiency at SBR of 2.5 and lower LHV of 7.4 at MJ Nm^?3 at SBR of 2.7. These are argued on the basis of the energy required for steam generation and the extent of steam consumption during the reaction, which translates subsequently in the LHV of syngas. From the analysis of the results, it is evident that reaction kinetics plays a crucial role in the conversion process. The study also presents the importance of reaction kinetics, which controls the overall performance related to efficiency, H₂ yield, H₂ to CO fraction and LHV of syngas, and their dependence on the process parameters SBR and ER. Copyright © 2013 John Wiley & Sons, Ltd.     

Experimental investigation of a multi‐stage air‐steam gasification process for hydrogen enriched gas production

To achieve hydrogen‐rich and low‐tar producer gas, multi‐stage air‐blown and air‐steam gasification processes were studied in this research. Results showed that the tar content from multi‐stage air‐blown and air‐steam gasification were lower, compared to the average value of that from downdraft gasification. In the cases of air supplies of 80, 100 l min^?1 and 100, 100 l min^?1 with steam, hydrogen yields were increased by 40.71 and 41.62%, respectively, compared to that without steam. These were about 1.6 times of hydrogen flow rate of the base case (S/B = 0). However, it was found that too much steam added to the process was disadvantageous. The equilibrium model was also applied to predict the hydrogen production and the composition of producer gas obtained from the multi‐stage air‐blown and air‐steam gasification processes. The predicted result showed a better match for the case of multi‐stage air‐blown gasification process. Copyright © 2010 John Wiley & Sons, Ltd.     

Development and testing of tube type wet ESP for the removal of particulate matter and tar from producer gas

This paper reports the development and testing of a state-of-the-art tube type wet electro-static precipitator (ESP) for cleaning producer gas generated through the process of biomass gasification. A wet ESP facilitates the removal of fine particulate matter (less than 1 micron) and tar with the added advantage of low internal power consumption. A tube type wet ESP was designed from first principles and simulations were carried out to prove its performance. Later on a full-fledged wet ESP was designed to process 100 Nm³/hr of gas, and was tested with an existing open top down draft biomass gasification system. Maximum particulate matter removal efficiency of 83% and tar removal efficiency of 62% was achieved. The results were encouraging to the tune that the particulate matter and tar levels were found below the permissible limits (50 mg/Nm³) for naturally aspirated reciprocating engines and thus the proof of concept was established. Nevertheless, the performance fell short of the permissible limits for turbo-charged reciprocating engines. The cause of the same has been identified and further development work is in progress.     

Experimental study on biomass gasification in a double air stage downdraft reactor

This work presents an experimental study of the gasification of a wood biomass in a moving bed downdraft reactor with two-air supply stages. This configuration is considered as primary method to improve the quality of the producer gas, regarding its tar reduction. By varying the air flow fed to the gasifier and the distribution of gasification air between stages (AR), being the controllable and measurable variables for this type of gasifiers, measuring the CO, CH₄ and H₂ gas concentrations and through a mass and energy balance, the gas yield and its power, the cold efficiency of the process and the equivalence ratio (ER), as well as other performance variables were calculated. The gasifier produces a combustible gas with a CO, CH₄ and H₂ concentrations of 19.04, 0.89 and 16.78% v respectively, at a total flow of air of 20 Nm³ h⁻¹ and an AR of 80%. For these conditions, the low heating value of the gas was 4539 kJ Nm⁻³. Results from the calculation model show a useful gas power and cold efficiency around 40 kW and 68%, respectively. The resulting ER under the referred operation condition is around 0.40. The results suggested a considerable effect of the secondary stage over the reduction of the CH₄ concentration which is associated with the decreases of the tar content in the produced gas. Under these conditions the biomass devolatilization in the pyrolysis zone gives much lighter compounds which are more easily cracked when the gas stream passes through the combustion zone.     

Gasification of rice straw in an updraft gasifier using water purification sludge containing Fe/Mn as a catalyst

This study investigated the feasibility of gasification of rice straw using an Fe/Mn sludge as a catalyst. The Fe/Mn sludge contained iron and manganese compounds produced from a water purification plant. The gasification temperature and equivalent ratio (ER) was set at 900 °C and 0.30, respectively, with an amended catalyst ratio of 0%–15%. Experimental results indicated that the combustible gas production was increased from 0.61 m³/kg to 0.72 m³/kg with the Fe/Mn sludge addition. The lower heating value (LHV) of combustible gas and energy density (ED) were also increased with an increase in Fe/Mn sludge addition. The LHV and ED increased from 14.76 MJ/Nm³ to 15.82 MJ/Nm³ and from 1.37 MJ/MJ to 1.47 MJ/MJ, respectively. In conclusion, the catalytic gasification of rice straw was more efficient on an energy yield basis with the Fe/Mn sludge addition. The Fe/Mn sludge used in this research has been developed as a potential catalyst for the application of rice straw gasification.     

Evaluation of sorbents for high temperature removal of tars,hydrogen sulphide,hydrogen chloride and ammonia from biomass-derived syngas by using Aspen Plus

Biomass gasification is a promising technology to produce secondary fuels or heat and power, offering considerable advantages over fossil fuels. An important aspect in the usage of producer gas is the removal of harmful contaminants from the raw syngas. Thus, the object of this study is the development of a simulation model for a gasifier including gas clean-up, for which a fluidized-bed gasifier for biomass-derived syngas production was considered, based on a quasi-equilibrium approach through Gibbs free energy minimisation, and including an innovative hot gas cleaning, constituted by a combination of catalyst sorbents inside the gasification reactor, catalysts in the freeboard and subsequent sorbent reactors, by using Aspen Plus software. The gas cleaning chain simulates the raw syngas clean-up for several organic and inorganic contaminants, i.e. toluene, benzene, naphthalene, hydrogen sulphide, hydrogen chloride and ammonia. The tar and inorganic contaminants final values achieved are under 1 g/Nm³ and 1 ppm respectively.     

Syngas production from biomass gasification in China: A clean strategy for sustainable development

Biomass gasification, which can be categorized as a set of relatively clean processes, is a good option for hydrogen production. The main purpose of the present work was to focus on the use of natural olivine as a bed material to minimize the tar content and enhance the hydrogen yield. The catalytic gasification tests were carried out in a fluidized bed gasifier using steam as the fluidizing medium. Hydrogen yield slightly increased from 51.9 to 53.1 g/kg biomass, as biomass particle size (BP) decreased from 5.0 to 2.0 mm. The yield of tar also decreased from 0.15 to 0.07 g/Nm³ with BP decreasing from 5.0 to 2.0 mm. With an increase in the catalyst-to-biomass ratio (C/B) from 0.2 to 0.8, HY increased from 47.8 to 51.9 g/kg biomass and tar content (TC) decreased from 0.8 to 0.15 g/Nm³. Temperature and steam/biomass ratio (S/B) were also affected the syngas composition and HY, significantly.     

Downdraft gasifier structure and process improvement for high quality and quantity producer gas production

The current study reveals several efficient amenities that can affect the gasification process to improve syngas quality and yield. A comprehensive study was carried out using a 24 kW downdraft gasifier to evaluate the effect of uniform air distribution in the oxidation zone, additional throat on the reactor temperature distribution and the overall gasification process. The effect of fuel moisture, equivalence ratio, gasifying agent type and pre-treatment of the gasifying agent on producer gas yield and composition were also evaluated. The biomass feeding rate was 30–40 kg/h, and the maximum gas flow rate was 90 m³/h. When corn cobs and waste wood (carpenter waste) with moisture content from 5 to 30% were used as feed stock, with 70 °C air as the gasifying/oxidizing agent, the energy value of the producer/syngas obtained was 6.31 and 6.66 MJ/m³, respectively. The heating value was improved to 6.72 and 8.43 MJ/m³ when using 150 °C air-steam mixture as the gasifying agent, with the optimum equivalence ratio of 0.30. The methane, hydrogen and carbon monoxide concentration (on volume basis) were 6.20, 19.32 and 21.00. The average amount of syngas produced from 1 kg of corn cobs and waste wood were 2.94 and 2.62 m³, while the average amount of tar produced was 2.2 and 1.8 g/Nm³ respectively. The investigation revealed that uniform air distribution in the oxidation zone, fuel moisture content, gasifying agent type and the pre-treatment of gasifying agent played a significant role in enhancing the quantity and quality of the producer gas.     

Experimental analysis of air-steam gasification of biomass with coal-bottom ash

Biomass gasification is an attractive option for producing high-quality syngas (H₂+CO) due to its environmental advantages and economic benefits. However, due to some technical problems such as tar formation, biomass gasification has not yet been able to achieve its purpose. The purpose of this work was to study the catalytic activity of coal-bottom ash for fuel gas production and tar elimination. Effect of gasification parameters including reaction temperature (700–900 °C), equivalence ratio, EQR (0.15–0.3) and steam-to-biomass ratio, SBR (0.34–1.02) and catalyst loading (5.0–13 wt %) on gas distribution, lower heating value (LHV) of gas steam, tar content, gas yield and H₂/CO ratio was studied. The tar content remarkably decreased from 3.81 g/Nm³ to 0.97 g/Nm³ by increasing char-bottom ash from 5.0 wt% to 13.0 wt%. H₂/CO significantly increased from 1.12 to 1.54 as the char-bottom ash content in the fuel increased from 5.0 wt% to 13.0 wt%.     

Liquid yield from juniper and mesquite bio‐fuel gasification

Mesquite (Prosopis glandulosa) and redberry juniper (Juniperus pinchotii) are two woody species which dominate uncultivated lands in the south central Great Plains, USA (Texas, Oklahoma) and may have potential for bioenergy utilization. In this study, these two biomasses were gasified in an adiabatic, updraft fixed‐bed gasifier using air as medium. The products include low heating value gas and liquid tar yield. The effects of fuel moisture content and the equivalence ratio (ER) on liquid yields including heavy tar and light tar and higher heating value (HHV) of the producer gas were investigated. It was found that updraft gasifiers produce a large amount of tar, in a range of 100 g/Nm³ of gas produced. As the equivalence ratio (ER) increased (i.e. more rich char conditions), peak temperature (T_peak) within the bed decreased due to the lesser partial oxidization. The liquid yield showed peak value with change in moisture content between 6 and 24%. Heavy tar is a very high quality fuel with a higher heating value of over 29 MJ/kg on a dry, ash‐free (DAF) basis which is a slightly higher than that of ethanol. Copyright © 2015 John Wiley & Sons, Ltd.     

Hydrogen-rich gas production from biomass steam gasification in an updraft fixed-bed gasifier combined with a porous ceramic reformer

This paper investigates the hydrogen-rich gas produced from biomass employing an updraft gasifier with a continuous biomass feeder. A porous ceramic reformer was combined with the gasifier for producer gas reforming. The effects of gasifier temperature, equivalence ratio (ER), steam to biomass ratio (S/B), and porous ceramic reforming on the gas characteristic parameters (composition, density, yield, low heating value, and residence time, etc.) were investigated. The results show that hydrogen-rich syngas with a high calorific value was produced, in the range of 8.10–13.40 MJ/Nm³, and the hydrogen yield was in the range of 45.05–135.40 g H₂/kg biomass. A higher temperature favors the hydrogen production. With the increasing gasifier temperature varying from 800 to 950 °C, the hydrogen yield increased from 74.84 to 135.4 g H₂/kg biomass. The low heating values first increased and then decreased with the increased ER from 0 to 0.3. A steam/biomass ratio of 2.05 was found as the optimum in the all steam gasification runs. The effect of porous ceramic reforming showed the water-soluble tar produced in the porous ceramic reforming, the conversion ratio of total organic carbon (TOC) contents is between 22.61% and 50.23%, and the hydrogen concentration obviously higher than that without porous ceramic reforming.