Heat transfer performance tests using a half scale horizontal storage module

Spent nuclear fuel generated at nuclear power plants must be safely stored during interim storage periods. A horizontal storage module to safely store the spent nuclear fuel should be able to adequately emit the decay heat from the spent nuclear fuel. The horizontal storage module must ensure that the temperatures of the spent nuclear fuel assemblies are maintained within the allowable values for normal, off-normal, and accident conditions. Therefore, the horizontal storage module must be designed including heat removal capabilities with an appropriate reliability. However, the thermal conductivity of concrete is not good and the allowable temperature of concrete is lower than that of steel. Therefore, heat transfer performance tests were performed to evaluate the heat transfer performance in accordance with the ratio of the outlet to inlet of the air as well as the direction of the inlet and outlet of the air in the horizontal storage module. The influence that the direction of the inlet and outlet of the air reaches to the heat transfer performance was estimated to be minimal. The overall heat removal efficiencies were reduced as the mass flow rate at the outlet was reduced.     

Topics of research and development on concrete cask storage of spent nuclear fuel

This paper addresses topics of research and development (R&D) being challenged for realization of concrete cask storage of spent nuclear fuel in Japan. Comparison between metal cask storage and concrete cask storage is addressed. Background of these R&D and current status of technology on spent fuel storage are described. Need and design concepts of concrete cask storage technology, tests and evaluation of integrity of spent fuel, materials, concrete casks under normal and accident conditions, monitoring technology, etc. are systematically arranged and introduced. Topical problems of these R&D are described.     

Spent fuel transport cask thermal evaluation under normal and accident conditions

The casks used for transport of nuclear materials, especially the spent fuel element (SPE), must be designed according to rigorous acceptance criteria and standards requirements, e.g. the International Atomic Energy Agency ones, in order to provide protection to people and environment against radiation exposure particularly in a severe accident scenario.The aim of this work was the evaluation of the integrity of a spent fuel cask under both normal and accident scenarios transport conditions, such as impact and rigorous fire events, in according to the IAEA accident test requirements. The thermal behaviour and the temperatures distribution of a Light Water Reactor (LWR) spent fuel transport cask are presented in this paper, especially with reference to the Italian cask designed by AGN, which was characterized by a cylindrical body, with water or air inside the internal cavity, and two lateral shock absorbers.Using the finite element code ANSYS a series of thermal analyses (steady-state and transient thermal analyses) were carried out in order to obtain the maximum fuel temperature and the temperatures field in the body of the cask, both in normal and in accidents scenario, considering all the heat transfer modes between the cask and the external environment (fire in the test or air in the normal conditions) as well as inside the cask itself.In order to follow the standards requirements, the thermal analyses in accidents scenarios were also performed adopting a deformed shape of the shock absorbers to simulate the mechanical effects of a previous IAEA 9 m drop test event. Impact tests on scale models of the shock absorbers have already been conducted in the past at the Department of Mechanical, Nuclear and Production Engineering, University of Pisa, in the ‘80s. The obtained results, used for possible new licensing approval purposes by the Italian competent Authority of the cask for PWR spent fuel cask transport by the Italian competent Authority, are discussed.     

Heat removal verification tests using concrete casks under normal condition

Heat removal tests using two types of full-scale concrete casks were conducted. This paper describes the results under a normal condition of spent fuel storage. In the tests, data on heat removal performance and integrity of cask components were obtained for different storage periods. The change of decay heat of spent fuel was simulated using electric heaters. Reinforced concrete cask (RC cask) and concrete filled steel cask (CFS cask) were the specimen casks. Decay heat at the initial period of storage 60 years of storage, the middle period (20 years of storage), and the final period (40 years of storage) correspond to 22.6 kW, 16 kW and 10 kW, respectively. Quantitative temperature data of the cask components were obtained as compared with their limit temperature. In addition, heat balance data requested for heat removal analyses were obtained.     

Effect of irradiation on the impact and seismic response of a spent fuel storage and transport cask

The spent fuel storage and transport cask must withstand various accident conditions such as fire, free drop and puncture in accordance with the requirement of the IAEA and domestic regulations. The spent fuel storage and transport cask should maintain the structural safety not to release radioactive material in any condition. And also the effects of the irradiation should be considered because the spent fuels stored in the cask for a long time and be possible to change the mechanical properties of the cask.In this study, the changed mechanical properties of the cask after irradiation for the 30 years storage periods are assumed and applied to the impact analysis using ABAQUS/Explicit code and seismic analysis using ANSYS code. The stress intensity on each part of the cask is calculated and the effects of irradiation are studied and structural integrity of the package is evaluated.     

Finite element analyses and verifying tests for a shock-absorbing effect of a pad in a spent fuel storage cask

A spent fuel storage cask is required to prove the safety of its canister under a hypothetical accidental drop condition which means that the canister is assumed to be free dropped on to a pad of the storage cask during the loading of the canister into a storage cask. In this paper, finite element analyses and verifying tests for a shock-absorbing effect of a pad in a spent fuel dry storage cask were carried out to improve the structural integrity of the canister under a hypothetical accidental drop condition. The pad of the storage cask was originally designed as cylindrical steel structure filled with concrete. The pad was modified by using the structure composed of steel and polyurethane-foam instead of the quarter of the upper concrete as an impact limiter. The effects of the shape and the thickness of the steel structure and the density of the polyurethane-foam which was used in between steel structures were studied. As the optimized pad of a spent fuel dry storage cask, the quarter of the upper concrete was replaced with 12 mm thick circular steel structure and polyurethane-foam whose density was 85 kg/m³. The drop tests of a 1/3 scale model for the canister on to the original pad and the optimized pad were conducted. The effect of the pad structure was evaluated from the drop tests. The optimized pad has a greater shock-absorbing effect than the original pad. In order to verify the analysis results, strains and accelerations in the time domain by the analytical methods were compared with those by a test. The numerical method of simulating the free drop test for a dry storage cask was verified and the numerical results were found to be reliable.     

Expansion of the capabilities of the GA-4 legal weight truck spent fuel shipping cask

Abstract

General Atomics has developed the model GA-4 legal weight truck spent fuel cask, a high-capacity cask for the transport of four pressurised water reactor (PWR) spent fuel assemblies, and obtained a certificate of compliance (CoC, No. 9226) in 1998 from the US Nuclear Regulatory Commission (NRC). The currently authorised contents for this CoC, however, are much more limiting than the actual capability of the GA-4 cask to transport spent PWR fuel assemblies. The purpose of this paper is to show how the authorised contents can be significantly expanded by additional analyses without any changes to the physical design of the package. Using burn-up credit as outlined in US NRC Interim Staff Guidance 8, Revision 2, the authorised contents can be significantly expanded by increasing the maximum enrichment as the burn-up increases. Use of burn-up credit eliminates most of the criticality imposed limits on authorised package contents, but shielding still limits the use of the cask for higher burn-up, short-cooled fuel. By reducing the number of assemblies transported (downloading) to two and using shielding inserts, even high-burn-up fuel with reasonable cooling times can be transported.     

Development of new transportable storage casks for interim dry storage

Abstract

We have started a programme to design a new type of transportable storage cask (Hitz casks) for both boiling water reactor (BWR) and pressurised water reactor (PWR) fuels for use in the new interim dry spent fuel storage project in Japan. The basic policy of this development is to use proven technology to realize a safe and cost-effective design with a high transport and storage capacity and a low fabrication cost. Since it is not permissible to change the lid gaskets at the storage facility, the double-lid system is designed to be able to use double metallic gaskets as the containment boundary for transport after the storage period; this is one of the new design features used in the casks. With the basket design we tried to achieve a capacity of 69 fuel assemblies for BWR fuel and 26 fuel assemblies for PWR fuel. Further details about these and other topics are discussed.     

Adaptation of Approved Transport and Storage Cask Lines to Individual Customer Requirements

Abstract

Within the decommissioning programmes of the Italian nuclear power plants, the Italian multi-utility company ENEL decided to rely on on-site dry storage while waiting for the availability of the national interim storage site. SOGIN (Società Gestione Impianti Nucleari SpA, Rome, Italy), now in charge of all nuclear power plant (NPP) decommissioning activities was created in the ENEL group but is now owned by the Italian government. In 2000 it ordered 30 CASTOR® casks for the storage of its spent fuel not covered by existing or future reprocessing contracts. Ten CASTOR X/A17 casks will contain the Trino pressurised water reactor (PWR) fuel and the Garigliano boiling water reactor (BWR) fuel currently stored in pools at the nuclear power plant Trino and the Avogadro nuclear facility at Saluggia. Additionally 20 CASTOR X/B52 casks will contain the BWR fuel assemblies, which are stored in the pool at the Caorso nuclear power plant. GNB (Gesellschaft fuer Nuklear-Behaelter mbH, Essen, Germany) has completed detailed studies for the design of both types of cask. The tailored cask design is based on the well-established and proven design features of CASTOR reference casks and is responsive to the needs and requirements of the Italian fuel and handling conditions. The design of the CASTOR X/A17 for up to 17 Trino PWR fuel assemblies or 17 Garigliano BWR fuel assemblies and the CASTOR X/B52 cask holding up to 52 Caorso BWR fuel assemblies is suitable for the following conditions of use: loading of the casks in the fuel pools of the nuclear installations at Trino, Caorso and Avogadro; no upgrading of the Current on-site crane capacities; transport of the fuel assemblies, which are currently stored at the Saluggia facility to the nuclear power plant Trino; on-site storage in a vertical or horizontal position with the possibility of transfer to another temporary storage or a final repository, even after a number of years; the partial loading of mixed oxide (MOX) and failed fuel; loading and drying of bottled Garigliano fuel assemblies. On the basis of the CASTOR V/19 and CASTOR V/52 cask lines, the design of the CASTOR X/A17 and X/B52 casks aims at optimising safety and economics under the given boundary conditions. The long time for which fuel is kept in intermediate wet storage results in a reduced shielding and thermal-conduction requirement. This is used to meet the tight mass and geometry restrictions while allowing for the largest cask capacity possible.     

Moving the Largest Capacity PWR Dual-Purpose Cask in the World from Gösgen NPP to the Zwilag Interim Storage Site

Abstract

The Swiss Gösgen nuclear power plant (NPP) has decided to use two different methods for the disposal of its spent fuel. (1) To reprocess some of its spent fuel in dedicated facilities. Some of the vitrified waste from the reprocessing plant will be shipped back to Switzerland using the new COGEMA Logistics, TN81 cask. (2) To ship the other part of its spent fuel to the central interim storage facility at Zwilag (Switzerland) using a COGEMA Logistics dual-purpose TN24G cask. The TN24G is the heaviest and largest dual-purpose cask manufactured so far by COGEMA Logistics in Europe. It is intended for the transport and storage of 37 pressurised water-reactor (PWR) spent fuel assemblies. Four casks were delivered by COGEMA Logistics to Gösgen NPP. Three transports of loaded TN24G casks between Gösgen and Zwilag were successfully pelformed at the beginning of 2002 using the new COGEMA Logistics Q76 wagon specifically designed to transport heavy casks. This article describes the procedure of operations and shipments for the first TN24G casks up to storage at Zwilag. The fourth shipment of loaded TN24G was due to take place in October 2002. The TN24G cask, as part of the TN24 cask family, proved to be a very efficient solution for Kemkraftwerk Gösgen spent fuel management.     

Description of the German Concept of Final Storage Cask

Abstract

The German storage concept for the direct final storage of spent fuel assemblies from LWR reactors is described. The final storage concept is designed in such a way that it encompasses the whole spectrum of fuel elements to be stored from German reactors, Le. U fuel assemblies and MOX fuel assemblies with a mean bumup of 55 GW.d.t^?1 heavy metal were considered. The further design requirements are defined in such a way that the cask concept satisfies the conditions for type B(U) transport, interim storage and fmal storage. The safe long-term containment of the activity is guaranteed by an inner cask welded leak-tight; the sufficient shielding and the transport packaging are ensured by a shielding cask.     

Spent fuel transport using cask loaded outside pool

Abstract

During the last year, Sogin (the Italian company in charge for decommissioning of Italian nuclear power plants) had to implement an accelerated decommissioning plan of a EUREX spent fuel pool due to finding a water leakage into the environment from the pool. EUREX is no longer operating a pilot reprocessing plant, which some years ago became the responsibility of Sogin. There were 52 spent fuel assemblies from the Trino Vercellese PWR nuclear power plant, 48 irradiated pins from a Garigliano BWR fuel assembly, and 10 plates from an irradiated MTR fuel assembly stored in the EUREX pool, so the first step of the accelerated decommissioning plan consisted in the evacuation of this spent fuel. Considering the necessity to start the evacuation as soon as possible, Sogin decided to use an already existing cask (AGN-1) used in the past for the transport of Trino and Garigliano fuel assemblies. This cask was requalified in order to obtain a transport licence for the fuel assemblies stored in the EUREX pool according to ADR 2005 regulation. The transport license for the AGN-1 cask loaded with EUREX fuel assemblies was released by APAT (the Italian Safety Authority) in the spring of 2007. Owing to the limited capacity of the EUREX pool crane (27 t for nuclear loads) and limited dimensions of pool operational area, it was not possible to transfer the AGN-1 cask (50 t) into the pool for fuel assemblies charging. The solution implemented to overcome this problem was the loading of the cask outside the pool. A special shielding shuttle was developed and used to allow safe spent fuel transfer between the pool and the cask. This procedure avoided also the problem of excessive contamination of cask surfaces that could have occurred due to very high level of contamination of EUREX pool water if the cask had been immersed in the pool. Additional shielding devices were developed and used to reduce dose rate during cask loading operations. Although the evacuation of spent fuel assemblies from the EUREX pool was a very challenging activity due to the short time available, unfavourable space conditions inside the pool building and handling tool limitations; all loading and transport operations were performed successfully and without particular problems. Ten transports were carried out to evacuate all of the spent fuel stored in the EUREX pool. Spent fuel was transferred to the Avogadro Deposit pool. The first loading sequence started on 2 May 2007 and the first transport was performed on 6 May 2007. The tenth and last transport was performed on 21 July 2007. A dose less than 50 μSv (neutron + gamma) was measured for the most exposed operator during a complete cask loading sequence.     

Radiological aspects and behavior of spent fuel considering long-term storage

For spent nuclear fuel management in Germany, the concept of dry interim storage in dual purpose casks before direct disposal is applied. Current operation licenses for storage facilities have been granted for a storage time of 40 years. Due to the current delay in site selection, an extension of the storage time seems inevitable. In consideration of this issue, GRS performed burnup calculations, thermal and mechanical analyses as well as particle transport and shielding calculations for UO₂ and MOX fuels stored in a cask to investigate long-term behavior of the spent fuel related parameters and the radiological consequences. It is shown that at the beginning of the dry storage period, cladding hoop stress levels sufficient to cause hydride reorientation could be present in fuel rods with a burnup higher than 55 GWd/tHM. The long-term behavior of the cladding temperatures indicates the possibility of reaching the ductile-to-brittle transition temperature during extended storage scenarios. Surface dose rates are 3 times higher when a cask is partially loaded with 4 MOX fuel assemblies. Due to radioactive decay, long-term storage will have a positive impact on the radiological environment around the cask.     

BWR spent fuel transport and storage with TN9/4 and TN24BH casks

Abstract

In 2001 the Swiss nuclear utilities started to store spent fuel in dry metallic dual purpose casks at ZWILAG, the Swiss interim storage facility. BKW FMB Energy Ltd, as the owner of the Mühleberg nuclear power plant, is involved in this process and has selected to store the spent fuel in a new high capacity dual purpose cask, the TN24BH. For the transport Cogema Logistics has developed a new medium size cask, the TN9/4, to replace the NTL9 cask, which has performed numerous shipments of BWR spent fuel in past decades. Licensed by the IAEA 1996, the TN9/4 is a 40 t transport cask, for seven BWR high burnup spent fuel assemblies. The spent fuel assemblies can be transferred to the ZWILAG hot cell in the TN24BH cask. These casks were first used in 2003. Ten TN9/4 shipments were made, and one TN24BH was loaded. After a brief presentation of the operational aspects, the paper will focus on the TN24BH high capacity dual purpose cask and the TN9/4 transport cask and describe in detail their characteristics and possibilities.     

Mechanical safety analysis for high burn-up spent fuel assemblies under accident transport conditions

Abstract

Transport packages for spent fuel have to meet the requirements concerning containment, shielding and criticality as specified in the International Atomic Energy Agency regulations for different transport conditions. Physical state of spent fuel and fuel rod cladding as well as geometric configuration of fuel assemblies are, among others, important inputs for the evaluation of correspondent package capabilities under these conditions. The kind, accuracy and completeness of such information depend upon purpose of the specific problem. In this paper, the mechanical behaviour of spent fuel assemblies under accident conditions of transport will be analysed with regard to assumptions to be used in the criticality safety analysis. In particular the potential rearrangement of the fissile content within the package cavity, including the amount of the fuel released from broken rods has to be properly considered in these assumptions. In view of the complexity of interactions between the fuel rods of each fuel assembly among themselves as well as between fuel assemblies, basket, and cask body or cask lid, the exact mechanical analysis of such phenomena under drop test conditions is nearly impossible. The application of sophisticated numerical models requires extensive experimental data for model verification, which are in general not available. The gaps in information concerning the material properties of cladding and pellets, especially for the high burn-up fuel, make the analysis more complicated additionally. In this context a simplified analytical methodology for conservative estimation of fuel rod failures and spent fuel release is described. This methodology is based on experiences of BAM acting as the responsible German authority within safety assessment of packages for transport of spent fuel.     

Heat removal verification tests of full-scale concrete casks under accident conditions

Heat removal verification tests using two kinds of full-scale concrete casks under accident conditions were performed. One is reinforced concrete cask and the other is concrete filled steel cask. From the test results, their safety on heat removal performance under accident conditions was confirmed. Accident conditions for the tests were partial (50%) and complete (100%) blockage of the air inlets. Because the shape of air flow area in the concrete casks are different between two types of the cask, it was found that the change of the temperature distribution and air flow pattern were different for each accident condition.     

Safety Concerning Transportation of Spent Fuel

The Central Research Institute of Electric Power Industry (CRIEPI) has been conducting, under contract with the Science and Technology Agency of Japan, the spent fuel transport cask reliability demonstration test since 1977 to verify the safety and reliability of spent fuel transport casks. The first phase of this test was completed in 1987.

In this demonstration test, both 50 t and 100 t class of casks, designed and manufactured by current techniques, were subjected to tests to verify the integrity and adequacy of the design and manufacturing techniques through observation of behavior of the cask under test conditions. The casks were subjected to tests under normal conditions and under the accident conditions specified in the Japanese regulations and the IAEA regulations, and also to pressure tests, which were performed from the viewpoint of safety in shipping, although by sea, this is not specified in the Japanese regulations.

From the test results, it was confirmed that the 1001 class cask maintained its integrity and characteristics in conformity with regulations even after accident condition tests. It is clear that the design concept and manufacturing procedure employed for this cask is adequate.     

Operational experience of on-site transport of spent nuclear fuel in Korea

Abstract

With the rapid development of the nuclear power programme in Korea, the amount of accumulated spent nuclear fuel has inevitably increased year by year. The spent nuclear fuel is being stored in on-site storage pools at the nuclear power plants. As the current storage capacity for spent nuclear fuel is insufficient, at-reactor storage is being expanded at each site with regard to optimisation of technical and economic factors. On-site transport between neighbouring reactors has been necessary to secure sufficient storage capacity for pressurised water reactor spent nuclear fuel assemblies. A complete on-site transport system has been developed, and so far more than 800 spent nuclear fuel assemblies have been transported using two kinds of transport cask.     

Analysis of the Castor RBMK Cask Cooling Preceding Discharge of Spent Nuclear Fuel

Abstract

An important problem of the handling of casks intended for spent nuclear fuel transport and storage is providing safety during all operations. In particular the safety requirements should be fulfilled during the cask cooling that precedes the discharge of spent nuclear fuel from the cask. An analysis has been performed for the CASTOR RBMK cask heat removal system. This provides forced cooling of the cask with the spent fuel assemblies in it, by water delivery into the cask inner cavity. As a result of analyses performed for the different flow rates of the cooling water, the maximum pressure in the cask cavity caused by water evaporation has been estimated and compared with the maximum permissible value and the time taken by the cask in cooling to the given temperature limit has been determined. On the basis of the analysis results the most preferable regime for CASTOR RBMK cask cooling is suggested.     

基于SCALE的RFA改进型燃料组件堆内贮存临界安全分析

RFA改进型燃料组件是西屋公司设计的能应用于大功率先进压水堆的改进型燃料组件。SCALE计算程序是一款在国际上得到广泛认可的综合性建模及模拟程序包,可用于核设计与核安全分析。基于SCALE计算程序,针对大功率先进压水堆的乏燃料贮存水池,建立恰当的计算模型,并选取合理的保守假设,分析乏燃料水池正常贮存及事故工况下的临界安全。计算结果表明一区正常贮存工况keff值为0.901 29,组件跌落事故工况下,有效增值因子为0.907 93。二区正常贮存工况下,计算模型keff值为0.909 98,新燃料组件误插入事故工况keff值为0.924 07。先进压水堆乏燃料贮存水池正常贮存工况及事故工况的有效增值因子均小于0.95,处于次临界状态。该设计模型可确保燃料堆内贮存区域临界状态安全可控。