Stability of the mycotoxin deoxynivalenol (DON) during the production of flour-based foods and wheat flake cereal

Deoxynivalenol (DON) is a mycotoxin found in cereal grains and cereal-based foods. DON concentrations in finished products are reduced under some processing conditions, but not others. DON concentrations in flour, wheat and selected foods made from them under commercially relevant conditions were compared by GC with electron capture detection. Average concentrations (n = 9/item) in cookies, crackers and pretzels ranged from 61% (cookies) to 111% (pretzels) compared with flour (100% = 0.46 μg g?1). Lesser amounts were found in donuts and bread: their respective DON concentrations were 44% and 30% that of flour. Mass balance estimates for DON (μg g?1 flour equivalents) ranged from 50% (bread = 0.23 μg g?1 flour equivalents) to 120% (donuts), indicating that dilution by recipe ingredients contributed to DON reductions in bread and accounted for all of the apparent reduction in donuts. Mass balance estimates averaged 76% (crackers) to 107% (pretzels) for the other flour products. DON concentrations were higher in cereal flakes (0.55 μg g?1 in the finished product and 0.58 μmg g?1 on a mass balance basis) than in wheat (0.40 μg g?1), suggesting that DON concentrations might increase during processing of wheat cereals under some conditions. In summary, DON concentrations of finished food products were reduced ≥ 50% only in bread and donuts. Reduction in bread resulted from a combination of DON ‘loss’ and dilution by recipe ingredients whereas the reduction in donuts was due entirely to dilution. These results are further evidence of DON stability during the preparation of popular flour or wheat-based products.     

Effect of gamma-irradiation on the natural occurrence of Fusarium mycotoxins in wheat,flour and bread

A survey was carried out to obtain data on the occurrence of Fusarium mycotoxin in wheat and flour samples collected from local markets in Egypt and to study the influence of gamma-irradiation on controlling the occurrence of these mycotoxins in wheat, flour and bread. Deoxynivalenol (DON) was detected in five samples of wheat at levels ranging from 103 to 287 μg/kg and one sample each of flour and bread at concentrations 188 and 170 μg/kg. Zearalenone (ZEN) was detected in ten samples of wheat at levels from 28 to 42 μg/kg and four samples each of flour and bread at concentrations of 95 and 34 μg/kg, respectively. T-2 toxin was detected only in one sample each of wheat, flour and bread at concentrations of 2.9, 2.2 and 2.3 μg/kg, respectively. Gamma-irradiation at dose level of 6 kGy completely eliminated fungal flora in flour and wheat. DON, ZEN and T-2 toxin concentrations are reduced to 85, 20 and 2.0 μg/kg for wheat and to 125, 45, and 1.0 μg/kg for flour after 4 kGy exposure and a sharp drop in Fusarium toxin levels occurred at 6 kGy and was eliminated at 8 kGy. Bread prepared from 6 kGy was contaminated with Fusarium toxin at levels below 5 μg/kg. It was noticed that gamma-irradiation reduce greatly the natural occurrence of Fusarium mycotoxins in bread.     

Stability of the mycotoxin deoxynivalenol (DON) during the production of flour-based foods and wheat flake cereal

Deoxynivalenol (DON) is a mycotoxin found in cereal grains and cereal-based foods. DON concentrations in finished products are reduced under some processing conditions, but not others. DON concentrations in flour, wheat and selected foods made from them under commercially relevant conditions were compared by GC with electron capture detection. Average concentrations (n?=?9/item) in cookies, crackers and pretzels ranged from 61% (cookies) to 111% (pretzels) compared with flour (100%?=?0.46?µg?g^?1). Lesser amounts were found in donuts and bread: their respective DON concentrations were 44% and 30% that of flour. Mass balance estimates for DON (µg?g^?1 flour equivalents) ranged from 50% (bread?=?0.23?µg?g^?1 flour equivalents) to 120% (donuts), indicating that dilution by recipe ingredients contributed to DON reductions in bread and accounted for all of the apparent reduction in donuts. Mass balance estimates averaged 76% (crackers) to 107% (pretzels) for the other flour products. DON concentrations were higher in cereal flakes (0.55?µg?g^?1 in the finished product and 0.58?µg?g^?1 on a mass balance basis) than in wheat (0.40?µg?g^?1), suggesting that DON concentrations might increase during processing of wheat cereals under some conditions. In summary, DON concentrations of finished food products were reduced?≥50% only in bread and donuts. Reduction in bread resulted from a combination of DON ‘loss’ and dilution by recipe ingredients whereas the reduction in donuts was due entirely to dilution. These results are further evidence of DON stability during the preparation of popular flour or wheat-based products.     

Effect of raw wheat germ addition on the physical texture and objective color of a designer food (pan bread)

Pan bread formulations based on raw wheat germ, vital wheat gluten, and enzyme-active soybean flour were optimized with the objective of developing a phytochemical-enriched designer food product with superior nutritional and sensory qualities. The objective texture values (measured as compression force, g) indicated that the test bread with 10% wheat germ addition was comparable (299.9 g) to the control (210.1 g), but the compression force was significantly higher (415.4 g) at 20% wheat germ level. With 0.5% sodium stearoyl-2-lactylate (SSL), 30 ppm potassium bromate and 50 ppm ascorbic acid, the test breads with 10 and 20% wheat germ had compression force values of 313.8 g and 367.7 g, respectively. Comparing the CIE L*a* values, the test bread samples having up to 20% wheat germ were slightly darker in crumb color than the white flour control bread, but were significantly lighter than the whole wheat flour bread. However, the addition of wheat germ increased the yellow color of bread crumb as indicated by the higher b* values of 11.4, 16.4 and 21.4, for control, 10% and 20% wheat germ breads, respectively. The physical texture and objective color measurements can be used in evaluating the quality of a phytochemical-enriched designer food (pan bread). It can be concluded that wheat germ-enriched bread can be prepared by using white flour, 20% raw wheat germ, 0.5% SSL, 30 ppm potassium bromate and 50 ppm ascorbic acid to provide consumers with a functional food.     

Exposure of consumers to deoxynivalenol from consumption of white bread in Hungary

In view of the frequent occurrence of mycotoxins in cereals, a study was initiated to assess the exposure of the Hungarian adult population. Consumption data for 1360 individuals, based on a 3-day questionnaire, indicated that white bread accounted for the major intake of cereal-based products. Various cereal products were analysed for 16 mycotoxins by a LC/MS/MS multi-toxin method with LOD of 16 μg kg?1 and LOQ of 50 μg kg?1. Deoxynivalenol (DON) was most frequently detected, but no acetyl-deoxynivalenol was present in detectable concentrations. Consumer exposure was calculated with standard Monte Carlo probabilistic modelling and point estimates, taking into account bread consumption and DON contamination in independently taken wheat flour and wheat grain samples. Over 55% of cases the DON intake were below 15% of the provisional maximum tolerable daily intake (PMTDI) of 1 μg/(kg bw)/day. However, in 5-15% of cases, the intake from bread consumption alone exceeded the PMTDI. Wheat grain data led to the higher percentage. Intakes estimated from both data sets were at or below the acute reference dose (ARfD) of 8 μg/(kg bw)/day in 99.94-99.97% of cases.     

Physiological and behavioral effects of the mycotoxin deoxynivalenol in Tenebrio molitor larvae

Deoxynivalenol (DON) is one of the most prevalent type B trichothecene mycotoxins present in cereals such as: wheat, rye, barley, oats and corn. It initiates a wide range of toxic effects on human and animal health. As an edible insect species for the growing human population, Tenebrio molitor is typically fed on cereal bran or flour. In the present study T. molitor L. larvae were grown for two weeks on wheat bran artificially contaminated with DON at four concentrations: 4.9 μg/g, 8 μg/g, 16 μg/g and 25 μg/g. The effects of DON intake on survival, growth, activity of the antioxidant enzymes - superoxide dismutase (SOD) and catalase (CAT) and the phase II biotransformation enzyme - glutathione-S-transferase (GST), protein content and locomotor activity were monitored in two-month-old T. molitor larvae. The study revealed that DON at concentrations ranging from 4.9 to 25 μg/g wheat bran reduced larval body weight and protein content. Furthermore, it increased SOD and GST activity, had no effect on CAT activity. Also, this study showed that presence of DON in these concentrations has no direct detrimental effects on larval survival, but reduced locomotor activity. The observed effects were particularly pronounced in the larvae given the highest DON concentration 25 μg/g. These finding reveals that DON in artificially contaminated wheat bran at concentrations up to 25 μg/g is able to induce dose-dependent physiological and behavioral changes in T. molitor larvae.     

Utilization of highly deoxynivalenol-contaminated wheat via extrusion processing

Deoxynivalenol (DON) is a toxic natural metabolite produced by Fusarium graminearum. In this study we investigated the effects of sodium bisulfite and extrusion cooking under high temperature and pressure on DON levels in wheat grain and mill fractions. Samples of highly naturally DON-contaminated soft winter wheat were soaked for 1 h in water or aqueous sodium bisulfite (SB) solutions (0.5, 1.5, 2.5, or 5% SO2 equivalent) and extruded. The soaking treatment with SB solution (5% SO2 equivalent) lowered DON from 7.3 microg/g to 0.8 microg/g without extrusion and to 0.3 microg/g with an extrusion process. When the contaminated kernels were tempered with water or SB solutions (5 or 10% SO2 equivalent) and milled, the flour samples, as expected, showed lower levels of DON (from 7.3 to 3.1 microg/g). Extrusion of milled flour and whole meal samples, both obtained from SB-tempered wheat, did not change DON levels significantly under the studied extrusion conditions as compared to the nonextruded milled flour and whole meal samples. However, the extrusion process can be utilized to remove moisture and/or odor of chemicals used in the soaking solutions and to produce potentially useful extruded products.     

Determination of L-Ascorbyl 6-Palmitate in Bread Using Reverse-Phase High-Performance Liquid Chromatography (HPLC) with Electrochemical (EC) Detection

L-Ascorbyl palmitate (AP) was stable for up to 5 hr at 25°C in an extracting medium consisting of 90% dimethylsulfoxide (DMSO) with 0.12% metaphosphoric acid and 0.05% L-ascorbic acid (AA). When the DMSO-acid medium was used with reverse-phase, high-performance liquid chromatography (HPLC) to determine 0.6–4.8 mg AP/g dry dough or bread, AP was base-line resolved on the chromatograms. Reverse-phase HPLC with electrochemical detection was also used to obtain base-line resolution of AA extracted from bread using 3% aqueous metaphosphoric acid. Fresh bread after cooling 1 hr retained 50.7% of AP and 58.1% of AA added at the dough stage (150 mg of AP or 63.8 mg of AA per 100g flour). During storage of the bread in polyethylene bags at 25°C, AA was lost approximately three times faster than AP. AA could not be detected in the bread after 10 days, whereas 30% AP remained. Bread baked with 0.15% AP in the formula retained 9% of the adult RDA for vitamin C after 3 days of bagged storage, and 6% RDA after 10 days; in a nitrogen atmosphere the bread retained 90% AP after 5 days.     

Factors affecting the quality of Arabic bread—additional ingredients

The effect of ascorbic acid and potassium bromate, reducing agents (L -cysteine and sodium metabisulphite), emulsifiers (sodium stearoyl-2-lactylate (SSL) and sucrose fatty acid esters) and a combination of these additives on the quality of Arabic bread has been studied. Statistical analysis indicated that the internal quality parameters of Arabic bread significantly deteriorated with the addition of ascorbic acid and potassium bromate. The addition of reducing agents has the advantage of reducing mixing time and improving dough sheeting quality. SSL (3 g kg^?1) improved the quality of Arabic bread especially after overnight storage. Sucrose ester F-110 had an adverse effect on most aspects of Arabic bread quality.     

Reduction of folic acid during baking and implications for mandatory fortification of bread

A pilot scale study designed to quantify the reduction of folic acid during bread baking in Ireland was undertaken. Flour was fortified with different concentrations of folic acid and used to make four different types of commercial bread. The dispersal of folic acid in flour on a pilot scale was variable but better homogeneity would have been achieved in the final bread due to batch size and thorough mixing of the dough. Generally, the heat degradation of folic acid during baking was between 21.9% and 32.1%. Whilst the percentage degradation of folic acid in white pan loaves, white baguettes and brown soda bread were similar the result in wholemeal bread was found to be significantly higher than in other bread types tested. Taking into account all variables affecting folic acid concentration during baking, a concentration of c. 225 μg 100 g^?1 folic acid would be needed in flour to deliver commercial bread in Ireland with an average folic acid content of 120 μg 100 g^?1 in line with Government requirements.