共查询到17条相似文献,搜索用时 62 毫秒
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分析了微细孔电火花加工脉冲识别,提出以间隙平均电压、火化率偏差和火化率偏差变化为模糊控制器的3个输入控制参数,建立了微细孔电火花模糊控制加工策略,同时比较说明了模糊控制器对微孔电火花加工性能影响,实验结果说明模糊控制器对微细孔电火花加工系统更为有效,加工过程更加平稳。 相似文献
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现代工业控制已进入智能控制阶段 ,它要求更先进的检测技术作为其支撑技术。本文就型腔电火花加工(EDM)智能控制的检测环节 ,应用新的检测间隙电压的方法 ,分析加工过程中间隙电压变化的特征。 相似文献
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微细电火花加工的微细电极在线检测 总被引:5,自引:5,他引:0
设计了微细电极在线检测系统。系统由卤素灯光源、变焦显微镜头、CCD摄像机和6自由度支架组成,具有1.61 μm的分辨率和113~729的放大率。在Linux平台下,基于V4L2 API开发了图像采集程序,使用mmap()内存映射方法获取图像数据。实现了IplImage数据结构和QImage类的转换,使图像既可以基于OpenCV进行处理,又可以基于Qt进行显示,通过Canny边缘检测算法提取了微细电极的边缘轮廓。实现了电极在线观测的G代码功能,进行了块状电极电火花磨削微细轴的实验。实验结果表明系统可以在线观察电极状态和在线测量电极尺寸,在线测量值与扫描电镜离线测量值的相对误差在5%以内, 解决了微细电火花加工的微细电极在线制造和检测等难题。 相似文献
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微细电火花加工的发展现状与展望 总被引:1,自引:0,他引:1
王克锡 《世界制造技术与装备市场》2000,(1):30-33
目前,尽管出现了各种不同的微细加工方法,但由于微细电火花加工法具有独特的优点,因此采用此种方法可以制成各种极微细的高硬度(金刚石烧结体和硬质合金)工具、复杂形状的模具和工件,为此受到业界的普遍关注。 相似文献
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在微细电火花加工中,对放电状态的准确检测是实现加工过程稳定控制的前提条件,而微细电火花加工过程中频繁出现的放电信号严重畸变、放电状态不稳定甚至突变等实际情况,使放电状态的准确检测成为微细电火花加工的技术难点之一。本文在分析和研究传统的微细电火花加工放电状态检测方法的基础上,结合系统辨识和模糊逻辑理论,提出了微细电火花加工放电状态逐级映射检测原理和方法。对实时采集到的极间电压和电流信号,通过模糊运算判别采样点的放电状态,再将采样点放电状态值映射为放电状态矢量,并对该矢量进行统计得到“短路率”和“火花/电弧率”,经过模糊推理辨识出各分析周期的放电状态。实验表明,该检测方法准确性高、运算量低并且运算速度快,检测结果为微细电火花放电加工过程的实时控制提供系统放电状态的反馈输入,保证了加工控制系统的稳定性和准确性。 相似文献
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采用深度光刻与电铸技术相结合较好地解决了大深宽比的电火花工具电极的制造问题。在此基础上,利用优化的微细电火花加工工艺,可以实现大面积微细结构的高效、精细制造。 相似文献
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主要介绍了发电机轴电压的形成原因,并用图示的形式介绍了发电机轴电压的测量方法;同时也介绍了发电机轴承座绝缘电阻的作用和测量方法及实际应用。 相似文献
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Minh Dang Nguyen Mustafizur Rahman Yoke San Wong 《The International Journal of Advanced Manufacturing Technology》2012,58(5-8):533-544
Deionized water has been used as dielectric fluid for micro-electrical discharge machining (micro-EDM) because it gives higher material removal rate and lower tool wear than hydrocarbon oil. Moreover, it is a relatively low-cost and eco-friendly substance. Therefore, deionized water tends to be more favorable for micro-EDM. However, it causes weak electrochemical reaction during micro-EDM due to its slight conductivity. This leads to the unanticipated additional material removal from the workpiece which affects the machining shape and quality. The study in this paper aims to suppress the electrochemical reaction in die-sinking micro-EDM using deionized water by employing short voltage pulse. Experiments were carried out to fabricate micro-holes using the developed nanosecond pulse circuit. Different pulse parameters were applied to identify the main factor affecting the electrochemical reaction rate. Machining gap was found to be thinner and workpiece surface adjacent to the rim of micro-holes were found to be free of defects caused by material dissolution when pulse duration reached a critical value. Moreover, the influence of pulse parameters on material removal rate and machined shape was also investigated. Besides, energy-dispersive X-ray spectroscopy analysis showed that the machined surface using deionized water was less affected from material migration during micro-EDM process in comparison to hydrocarbon oil. 相似文献
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针对低压断路器的过流脱扣检测过程中稳定性差、设备寿命短、功耗高等问题,对检测设备中的电源技术和空压机结构问题进行了研究,提出了一种基于数控恒流源和新型压机结构的低压断路器过流检测方案。对检测系统电气结构和控制信号框图进行研究,提出一种基于数字有效值算法的电流PID控制算法。对检测过程中的设备功耗问题进行了研究,提出了一种具有较短电流传输路径的新型压机结构。在数控电源和压机结构两方面技术内容结合的基础上,设计了新型低压断路器过流检测平台,对平台试验波形、实物照片和压机结构工程图进行了介绍。利用新型平台上进行了低压断路器过流检测试验。研究结果表明,该方案相比传统的机械化调压检测方法,具有更高精度、更高可靠性和更低功耗的效果。 相似文献
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电压基准是提供一个精确的输出电压,作为电路系统或负载的精确参考电压,因而称其为基准。在测量仪表中,模拟信号和数字信号的相互转化就需要满足精度要求的电压基准。本文从实际应用的角度介绍了电压基准的种类、特点及其主要技术参数,选用电压基准的方法和注意事项。 相似文献
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This paper describes the method to increase discharge energy in micro-EDM using electrostatic induction feeding as the pulse generator. In a previous study, controlled pulse train method was introduced to increase discharge energy and enlarge unit removal per discharge by allowing multiple discharges to occur at the same spot. During observation, it was found that the oscillation of discharge current is excited at higher amplitude even if the same capacitance is used. In this paper, the influence of frequency on discharge energy was investigated. It was found that higher discharge energy can be obtained when machining was done at the resonant frequency of the circuit. Influence of capacitance and inductance on resonant frequency was studied. Probability of discharge continuity at different frequencies was examined. The results confirmed that higher discharge continuity within the pre-determined pulse train duration can be achieved when machining is conducted at resonant frequency, leading to higher material removal rate (MRR). 相似文献