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为利用机械约束装置实现对水下湿法焊接过程中电弧气泡周期性上浮的可控调节,开展了机械约束装置辅助水下湿法焊接试验。采用高速摄像观察电弧气泡的动态行为,利用传感器采集施加机械约束装置时瞬时焊接电流、电弧电压值,通过光学显微镜分别观察焊缝截面尺寸和焊接接头微观组织,并与相同参数下常规水下湿法焊接进行对比。研究结果表明,机械约束装置能够实现对电弧气泡的可控调节,克服电弧气泡上浮破裂所带来的湿法焊接过程不稳定的问题。随着机械约束高度的降低,电流电压波动程度减弱,电弧稳定性明显提高。同时,机械约束装置的施加能够增大焊缝横截面尺寸,减小焊缝余高,并且减少焊缝和热影响区脆硬组织的含量。分析认为,机械约束装置通过增大电弧气泡尺寸,降低了熔池表面与动态水环境的直接热传导,进而延缓了水下湿法焊接接头的冷却速度,产生了优异的工艺效果。 相似文献
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对2205双相不锈钢板进行了药芯焊丝电弧焊,研究了不同热输入(8.32,11.02,14.04,17.39kJ·cm~(-1))对焊接接头显微组织、铁素体含量、冲击性能、显微硬度和耐点腐蚀性能的影响。结果表明:2205双相不锈钢接头焊缝、熔合区及热影响区均由奥氏体和铁素体组成,铁素体含量随着热输入的增加而逐渐降低;焊接热输入在14.04kJ·cm~(-1)时,接头区域铁素体体积分数基本满足40%~60%的要求;随着焊接热输入的增加,接头焊缝和热影响区的硬度略有降低,焊缝金属的冲击吸收功先升高后下降,热影响区的点腐蚀速率变化不大,焊缝的点腐蚀速率则先下降后升高;焊接热输入在14.04kJ·cm~(-1)时,2205双相不锈钢焊接接头的耐点腐蚀性能最好。 相似文献
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将含铌双相钢在相同工艺参数下进行热轧并分别以冷却速率60℃·s-1一次水冷至610℃或不同冷却速率两段式水冷至461,434,410℃后进行卷取,分析了卷取温度和冷却速率对热轧双相钢显微组织和拉伸性能的影响。结果表明:4种工艺下热轧双相钢组织均主要由铁素体和马氏体构成,在卷取温度为461℃以下时还出现了贝氏体;随着卷取温度的降低,马氏体含量降低,贝氏体依次呈分散颗粒状、聚集颗粒状和板条状,热轧双相钢的屈服强度增大,抗拉强度先减小后增大,屈强比增大,断后伸长率先增大后减小;当以一次和二次冷却速率分别为53,79℃·s-1两段式水冷至461℃进行卷取后,热轧双相钢的拉伸性能最佳,平均屈服强度、平均抗拉强度、平均断后伸长率分别为459 MPa, 591 MPa, 35.63%。 相似文献
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《机械工程学报(英文版)》2019,32(3)
In order to control the ferrite and austenite percentage in duplex stainless steel welding, many researchers try to change the laser welding parameters and cooling medium, but ignore to study the influence of heat sink e ect on weld strength. In this work, the e ect of aluminium heat sink and varying cooling medium on the laser welding of duplex stainless steel(DSS) 2205 is studied. The 2 mm thick DSS sheets welded with pulsed Nd: YAG laser welding machine by varying the cooling medium(air and oil) and an aluminium plate used as a heat sink. The welded specimens tested for tensile strength, micro-hardness, distortion, microstructure and radiography analysis. The faster cooling rate in the oil quenching process enhances the ferrite percentage compared with air-cooled samples. But the faster cooling rate in oil quenching leads to more distortion and using aluminium as a heat sink influenced positively the distortion to a small extent. The lower cooling rate in air quenching leads to a higher tensile strength of the welded specimen. The objective of this work is to analyse experimentally the e ect of cooling medium and heat sink in the mechanical and metallurgical properties of laser welded duplex stainless steel. 相似文献
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对SAF2205/16MnR双相不锈钢复合板进行了焊接,基层采用手工电弧焊,以E5015焊条为填充材料,过渡层及覆层采用钨极氩弧焊,以ER2209焊丝为填充材料;对焊接接头进行了拉伸试验,利用扫描电镜、光学显微镜及X射线衍射仪等分析了接头过渡层焊缝及其熔合区域的显微组织及物相组成.结果表明:焊接接头的抗拉强度为512 MPa;覆层母材/热影响区/过渡层焊缝之间的显微组织过渡缓和,且铁素体和奥氏体相的比例均在控制范围内;异种金属熔合界面未出现明显的合金元素短程扩散,且在焊缝金属中未发现有M23C6和σ等脆性相析出;所得接头具有良好的力学性能和耐腐蚀性能. 相似文献
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R. Sudhakaran V. VeL Murugan P. S. Sivasakthivel M. Balaji 《The International Journal of Advanced Manufacturing Technology》2013,64(9-12):1487-1504
The prediction of delta ferrite content expressed in terms of ferrite number in austenitic stainless steel welds is very helpful in assessing its performance. The final ferrite content determines the properties of weldments such as strength, toughness, corrosion resistance, and phase stability. This paper presents a study on the effect of process parameters on ferrite number in 202 grade stainless steel gas tungsten arc welded plates (GTAW). Experiments were conducted based on response surface methodology. The ferrite number was determined by using a ferrite scope and by using DeLong diagram. A mathematical model was developed correlating the important controllable GTAW process parameters like welding gun angle, welding speed, plate length, welding current, and shielding gas flow rate with ferrite number. The adequacy of the model was checked using analysis of variance technique. The developed model is very useful to quantitatively determine the ferrite number. The main and interaction effects of the process parameters are presented in graphical form that helps in selecting quickly the process parameters to achieve the desired results. 相似文献
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选取一组优化的焊接参数对2205双相不锈钢板进行药芯焊丝CO2气体保护焊,对比研究了焊缝和母材的显微组织和耐腐蚀性能。结果表明:焊缝与母材均由铁素体和奥氏体两相组织组成,且铁素体体积分数相近,分别为42.4%,49.5%;在FeCl3溶液中浸泡腐蚀时,随着FeCl3溶液浓度的增大和温度的升高,焊缝及母材的点腐蚀速率均增大,且焊缝的点腐蚀速率高于母材的,说明焊缝的耐点腐蚀性能更差;焊缝的自腐蚀电位、容抗弧半径、钝化膜电阻均低于母材的,说明焊缝的耐电化学腐蚀性能更差,但焊缝腐蚀时形核阻力较大,腐蚀坑不易扩展。 相似文献
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Chen Li Feihu Zhang Zhaokai Ma Ye Ding 《The International Journal of Advanced Manufacturing Technology》2017,89(1-4):13-25
Shaped metal deposition method using gas tungsten arc welding is a novel manufacturing technology that can be used for fabricating solid dense parts in layered manufacturing. This paper reports for the first time using the pulsed current shaped metal deposition technique for fabricating components using cold wire of AISI 308LSi stainless steel. The aim of this work was to investigate and compare the effect of pulse frequency and other deposition process parameters on the morphology aspects and microstructure characteristics of the manufactured components using pulsed and continuous current processes. The obtained results reveal that the structure of the deposited specimens produced via pulsed arc current is generally having finer grains, high residual ferrite, and absence of columnar grains. Pulse frequency and current ratio have a significant influence on the surface morphology and microstructure of the manufactured parts. Good metallurgical bonding with no sensitization effects can be seen in all tested specimens. The presented additive layered manufacturing method can be recommended for near net-shaped processing of austenitic stainless steel components, and it can be used as an alternative manufacturing method for fabricating metal components with free defects, higher corrosion resistance, and superior mechanical properties. 相似文献
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Dr I. S. Kim A. Basu E. Siores 《The International Journal of Advanced Manufacturing Technology》1996,12(6):393-401
This paper presents the effects of welding process parameters on weld bead penetration for the gas metal arc welding (GMAW) process. Welding process parameters included wire diameter, gas flow rate, welding speed, arc current and welding voltage. The experimental results have shown that weld bead penetration increased as wire diameter, arc current and welding voltage increased, whereas an increase in welding speed was found to decrease the weld bead penetration. However, the weld bead penetration is not affected significantly by gas flow rate changes. Mathematical equations for study of the relationship between welding process parameters and weld bead penetration have also been computed by employing a standard statistical package program, SAS. 相似文献
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研究激光和Ar+He混合气体中He气体体积分数对激光+双丝脉冲MAG复合焊焊接稳定性的影响。搭建激光+双丝脉冲熔化极活性气体保护(Metal active-gas, MAG)复合焊焊接系统,利用LabVIEW信号采集系统采集焊接电流和电弧电压波形,借助高速摄像系统同步拍摄电弧形态和熔滴过渡过程,实时监测焊接过程。观察后丝短路和前丝断弧情况并对前丝电弧电压进行单因素方差分析,研究Ar+He混合气体中He气体体积分数对焊接稳定性影响;比较焊接过程中激光的有无对熔滴过渡的影响,分析激光对焊接稳定性影响。结果发现随着He气体体积分数增大,后丝对应短路次数增多,当He气体体积分数为50%时,前丝出现断弧现象,大于50%,断弧时间随之增加,焊接稳定性变差;激光+双丝脉冲MAG复合焊和双丝脉冲MAG复合焊相比,加入激光可稳定电弧,为熔滴提供一附加力,该力促进熔滴过渡,使熔滴过渡尺寸减小,加大过渡频率,改善熔滴过渡,提高焊接稳定性。 相似文献
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Yun Long Chang Xiao Long Liu Lin Lu A. S. Babkin Bo Young Lee Feng Gao 《The International Journal of Advanced Manufacturing Technology》2014,70(9-12):1543-1553
In gas metal arc welding, electromagnetic force, plasma stream force, gravity, and surface tension are the most important factors that affect metal transfer and spatter generation rate. In this paper, different kinds of external electromagnetic fields were introduced to gas metal arc welding (GMAW). The photos of arc plasma and droplet and electric signals covering welding current and arc voltage were acquired synchronously by an analysis and evaluation system based on LabView for GMAW. It was confirmed that the metal transfer frequency was improved, and spatter generation rate was diminished under controls of external electromagnetic fields. The influencing rules of external electromagnetic fields on electromagnetic force, the gravity, the plasma stream force, and surface tension were studied by three physical models, and the mechanism of external electromagnetic fields was revealed. This paper is for the purpose of discussing these factors and will make a profit for the application of electromagnetic coupling control to short-circuit GMAW. 相似文献