共查询到17条相似文献,搜索用时 103 毫秒
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通过有限元软件,对轴流压缩机机壳的静力及热稳态运行时的温度场、应力场和变形场进行了有限元分析。静力分析结果显示,机壳在静载作用下的变形及应力均不大,满足设计要求。热应力分析表明:机壳大部分区域等效应力较低,中腔到排气腔的过渡处及排气腔法兰处应力较高,最大应力值为922MPa,超过了材料的屈服强度;机壳在热膨胀的作用下,排气腔直径扩张19mm左右,并且,机壳有较大的轴向伸长,应加强机壳相应部位的强度及刚度,保证机壳安全可靠地运行。分析结果为轴流压缩机机壳的优化提供了参考。 相似文献
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DMCL焊接机壳是裂解气低压缸机组的常用机壳类型之一,其结构沿轴向采用了多段外壳板、两侧端板与中间端板进行拼装、焊接组合而成.该焊接机壳在焊接、消应力等过程中经常造成中分面法兰产生较大的弯曲变形问题,最大的变形量约15mm,超出了加工余量范围.基于Marc开展焊接过程的数值模拟[1],得出结论认为该焊接机壳各个端板与外壳板构成的6道对接环缝在焊接后的横向收缩引起了中分面法兰的弯曲变形.通过调整焊接机壳的拼装焊接顺序与改进刚性支撑形式等工艺措施,达到控制DMCL焊接机壳中分面法兰的变形量≤5mm,满足后续机壳整体加工的余量要求(10mm),解决了制约该类型焊接机壳生产制造的技术难题. 相似文献
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我公司MCL焊接机壳是由板材、锻件等经拼装、焊接、消应力等过程制造而成。焊接机壳中分面法兰在焊接、消应力后经常出现的一角或对角变形,故选择Marc有限元分析软件,采用数值模拟的计算方法,探索产生变形的根本原因,制定工艺优化改进方案,达到避免出现角变形的现象,打破制约机壳生产进度的瓶颈因素,缩短生产周期与确保制造质量。 相似文献
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Time-accurate numerical calculations were performed to investigate unsteady flow features in a low-speed axial compressor. The test compressor has axial skewed slots over the rotor tip region as casing treatment to improve the stall margin. The calculated data are in good agreement with the measured data. This paper reports the effect of casing treatment and flow unsteadiness on the rotor near stall by examining the flows in the smooth wall and casing treatment cases. The axial skewed slot can remove the blockage induced by the tip clearance leakage flow by removing and injecting the flow near the tip. However, for the casing treatment case, blockage is induced near the hub because the hub-corner stall is caused by a decrease in the axial momentum in this region. The tip leakage flow has inherent unsteadiness in the smooth wall case caused by the relatively large tip clearance, whereas the hub-corner stall has unsteadiness in the casing treatment case. The two types of unsteadiness have functions in inducing stall inception. Furthermore, axial slots of different sizes were tested to examine the effect of slot geometry on rotor flow stability. The change in flow structure related to the stall inception was subject to flow injection through the recirculation in the slots. 相似文献
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结合周向槽机匣处理试验结果,采用全三维的数值方法对带周向槽机匣处理的亚音速轴流压气机内部流动进行研究。试验与数值结果均表明周向槽机匣处理能扩大压气机的稳定工作范围,同时略微地降低压气机效率。在两个转速下,数值模拟结果与试验结果符合良好。通过详细地分析压气机叶顶流场表明实体壁机匣时,触发该压气机失速的主要原因是间隙泄漏涡涡核破碎,使得叶顶通道堵塞程度严重。采取周向槽机匣处理能降低产生叶尖泄漏运动的驱动力,有效地削弱了间隙泄漏流造成的负面影响。与此同时,周向槽具有抽吸或吹除机匣端壁区低相对总压流体的能力,使低能气团在叶顶通道堆积的范围大为缩小,提高了叶顶通道内的流通能力。 相似文献
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Byeung Jun Lim Tae Choon Park Sejin Kwon 《Journal of Mechanical Science and Technology》2014,28(9):3569-3581
Characteristic changes in the stall inception in a single-stage transonic axial compressor with an axial skewed slot casing treatment were investigated experimentally. A rotating stall occurred intermittently in a compressor with an axial skewed slot, whereas spike-type rotating stalls occurred in the case of smooth casing. The axial skewed slot suppressed stall cell growth and increased the operating range. A mild surge, the frequency of which is the Helmholtz frequency of the compressor system, occurred with the rotating stall. The irregularity in the pressure signals at the slot bottom increased decreasing flow rate. An autocorrelation-based stall warning method was applied to the measured pressure signals. Results estimate and warn against the stall margin in a compressor with an axial skewed slot. 相似文献
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The results of an analytical investigation are given for the effect of axially grooved floating oil ring seals on the leakage flow and stability of a centrifugal gas compressor. The finite element method was used to solve the non-linear and coupled hydrodynamic and thermal equations for pressure and temperature distributions in the oil seal ring with and without the axial grooves. The peturbation technique was used to obtain the static and dynamic characteristics of the oil seal. The results for selected cases of axial grooving are presented in graphical form for operation at various eccentricities. The non-dimensional leakage flow results correlate well with previously published results calculated by narrow groove theory. The stability of a multi-stage gas compressor is evaluated for different configurations of the oil seal grooving geometry. The compressor rotor shaft finite element model includes a multi-level analysis for the oil seal rings that permits the evaluation of the floating seal influence on the total system stability. Results are given for both low and high-pressure sealing conditions, which simulate test stand and field operating conditions. The results show that the added grooves enhance the stable operation of the rotor system for low-pressure fixed seal conditions arid reduce the system stability at lower eccentricities for low-pressure floating seal conditions. In high pressure conditions the added grooves enhance the stability of the system for both fixed and floating seal conditions. 相似文献