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金属正交切削工艺的有限元模拟 总被引:27,自引:2,他引:27
切削加工是一种重要的金属制造工艺 ,其中切屑成形是一种典型的大变形问题 ,它涉及到材料非线性、几何非线性以及边界非线性问题 ,在高速切削加工过程中 ,还会涉及到热力耦合问题。本文针对典型的正交切削工艺 ,建立了平面应变模型 ,工件采用了弹塑性材料模型 ,而刀具采用的是考虑温度变化的刚性材料模型。利用商业化软件DEFORM-2 D,对所建立的模型进行了有限元分析 ,得到了切屑成形、温度分布、切削力变化以及残余应力等结果。将部分结果与文献中介绍的实验结果做了比较 ,发现他们是吻合的 相似文献
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本文简述了切削加工切削热的产生于传导,基于有限元仿真技术分析了正交切削加工过程的温度场分布,并对结果进行了后置处理与分析,结果表明有限元仿真技术的分析结果对研究切削加工过程有较好的辅助作用。 相似文献
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基于几种假设的基础上,建立了金属正交切削加工的热力耦合的有限元模型,并分析了正交切削有限元模拟涉及的关键技术。 相似文献
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基于金属材料塑性变形理论,利用有限元分析软件,建立了金属切削过程中的晶体变形模型,对二维正交金属切削过程中的晶体塑性变形进行了数值模拟。将仿真结果与实验数据进行了对比,验证了相关理论和模型的有效性。 相似文献
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基于热力耦合模型的金属切削过程有限元分析 总被引:2,自引:0,他引:2
基于有限元理论和热力耦合模型的研究,通过讨论切削过程中的关键技术,主要包括切削加工有限元方程的建立:构件材料的Johnson-Cook本构模型;切屑分离准则;材料断裂准则;接触摩擦模型;切削热的产生和分布;残余应力的分析和切削力的比较分析等,建立了二位金属切削过程模型,通过采用粘结.滑移摩擦模型,有效地模拟了航空钛合金的切削加工过程,对此类材料加工的切削力、切屑温度以及应力场和应变的分布进行了分析。 相似文献
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ALE方法是结合拉格朗日法与欧拉法特点的一种网格自适应方法,在金属切削过程的有限元模拟中,该方法可及时对网格进行重新划分,保证分析中网格的质量。ABAQUS软件内嵌有ALE技术。论述了ALE网格划分区域的控制及ALE过程的控制,对40CrNiMo材料的切削过程进行了模拟仿真。 相似文献
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SIMULATION OF CHIP FORMATION IN ORTHOGONAL METAL CUTTING PROCESS: AN ALE FINITE ELEMENT APPROACH 总被引:1,自引:0,他引:1
Lagrangian and Eulerian finite element formulations have been traditionally used for modeling of the orthogonal metal cutting process. In this paper it is shown that a more general formulation, the arbitrary Lagrangian-Eulerian method (ALE), may be used to combine the advantages and avoid the drawbacks of both methods in a single analysis. Due to the characteristics of the cutting process, ALE formulation offers a very efficient modeling approach for the cutting process. A comprehensive ALE model along with strain rate and temperature dependent constitutive equations and a contact/friction algorithm is used to analyze the thermo-elasto-plastic process of plane strain orthogonal cutting. Simulation results for cutting of low carbon free cutting steel are presented and compared with available experimental data obtained under similar cutting conditions. Good agreement between the numerical and experimental results is observed. 相似文献
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A finite element model for orthogonal cutting is developed and applied to simulate burr formation. Three typical workpiece materials were investigated. The simulation results reveal the entire burr formation process. The simulation produces either positive or negative burrs depending on the material properties, which is in agreement with experimental observations from literature. Both shear and normal stress failures are presented for negative burr formation while only shear stress failure leads to positive burr formation. The FE modeling results confirm that material property is the dominant factor in controlling burr formation. 相似文献
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MA Linwei MO Jianhua 《机械工程学报(英文版)》2008,21(1):31-35
Single-point incremental forming (SPIF) is an innovational sheet metal forming method without dedicated dies, which belongs to rapid prototyping technology. In generalizing the SPIF of sheet metal, the deformation analysis on forming process becomes an important and useful method for the planning of shell products, the choice of material, the design of the forming process and the planning of the forming tool. Using solid brick elements, the finite element method(FEM) model of truncated pyramid was established. Based on the theory of anisotropy and assumed strain formulation, the SPIF processes with different parameters were simulated. The resulted comparison between the simulations and the experiments shows that the FEM model is feasible and effective. Then, according to the simulated forming process, the deformation pattern of SPIF can be summarized as the combination of plane-stretching deformation and bending deformation. And the study about the process parameters' impact on deformation shows that the process parameter of interlayer spacing is a dominant factor on the deformation. Decreasing interlayer spacing, the strain of one step decreases and the formability of blank will be improved. With bigger interlayer spacing, the plastic deformation zone increases and the forming force will be bigger. 相似文献
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缩口过程的刚塑性有限元分析 总被引:1,自引:0,他引:1
考虑到材料应变硬化和摩擦边界条件等,应用刚塑性有限元法分析窗口过程,得出用不同模角缩口时工件的应力、应变分布和变形情况,讨论了模角对变形力和等效应变速率、静水压力分布的影响。对刚塑性有限元计算的结果与试验结果进行比较,并提出缩口的最佳模角。 相似文献
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2D-FEM SIMULATION OF THE ORTHOGONAL HIGH SPEED CUTTING PROCESS 总被引:6,自引:0,他引:6