共查询到10条相似文献,搜索用时 93 毫秒
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Radu Pavel Anil Srivastava 《The International Journal of Advanced Manufacturing Technology》2007,33(3-4):412-418
In many grinding applications, the material removal rate is constrained by the undesired thermal effects such as surface burn,
tensile residual stresses, and micro-cracks on the ground parts. Thermal damage is a common productivity limitation factor
for conventional grinding wheels largely employed in industry due to their convenient cost and known behavior. The development
of superabrasive materials having high heat conduction coefficients allowed for higher material removal rates, pushing up
the limits of productivity previously achieved with conventional wheels. This paper presents the results of a comparative
investigation of maximum surface temperatures generated during the plunge grinding of 52100 steel using Al2O3 and CBN wheels. The experiments were conducted under wet as well as dry grinding conditions. The temperatures measured experimentally
were compared to those determined analytically. A discussion relative to heat partition coefficients concludes this paper. 相似文献
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Xin YANG Renke KANG Shang GAO Zihe WU Xianglong ZHU 《Frontiers of Mechanical Engineering》2022,17(2):21
Monocrystalline beta-phase gallium oxide (β-Ga2O3) is a promising ultrawide bandgap semiconductor material. However, the deformation mechanism in ultraprecision machining has not yet been revealed. The aim of this study is to investigate the damage pattern and formation mechanism of monocrystalline β-Ga2O3 in different grinding processes. Transmission electron microscopy was used to observe the subsurface damage in rough, fine, and ultrafine grinding processes. Nanocrystals and stacking faults existed in all three processes, dislocations and twins were observed in the rough and fine grinding processes, cracks were also observed in the rough grinding process, and amorphous phase were only present in the ultrafine grinding process. The subsurface damage thickness of the samples decreased with the reduction in the grit radius and the grit depth of cut. Subsurface damage models for grinding process were established on the basis of the grinding principle, revealing the mechanism of the mechanical effect of grits on the damage pattern. The formation of nanocrystals and amorphous phase was related to the grinding conditions and material characteristics. It is important to investigate the ultraprecision grinding process of monocrystalline β-Ga2O3. The results in this work are supposed to provide guidance for the damage control of monocrystalline β-Ga2O3 grinding process. 相似文献
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A study on wear mechanism and wear reduction strategies in grinding wheels used for ELID grinding 总被引:3,自引:0,他引:3
Metal-bonded superabrasive diamond grinding wheels have superior qualities such as high bond strength, high stability and high grindability. The major problems encountered are wheel loading and glazing, which impedes the effectiveness of the grinding wheel. Electrolytic in-process dressing (ELID) is an effective method to dress the grinding wheel during grinding. The wear mechanism of metal-bonded grinding wheels dressed using ELID is different form the conventional grinding methods because the bond strength of the wheel-working surface is reduced by electrolysis. The reduction of bond strength reduces the grit-depth-of-cut and hence the surface finish is improved. The oxide layer formed on the surface of the grinding wheel experiences macrofracture at the end of wheel life while machining hard and brittle workpieces. When the wheel wear is dominated by macrofracture, the wheel-working surface is free from loaded chips and worn diamond grits. When the oxide layer is removed from the wheel surface, the electrical conductivity of the grinding wheel increases, and that stimulates electrolytic dressing. The conditions applied to the pulse current influence the amount of layer oxidizing from the grinding wheel surface. Longer pulse ‘on’ time increases the wheel wear. Shorter pulse ‘on’ time can be selected for a courser grit size wheel since that type of wheel needs high grinding efficiency. Equal pulse ‘on’ and ‘off’ time is desired for finer grit size wheels to obtain stable and ultraprecision surface finish. 相似文献
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Kaifei Zhang Chengzu Ren Lijian Yang Xinmin Jin Qinfeng Li 《The International Journal of Advanced Manufacturing Technology》2013,65(1-4):411-419
The oxide layer state directly relates to machining quality in electrolytic in-process dressing (ELID) grinding. In this paper, intermittent grinding control strategy was used to monitor and control the state of the oxide layer in interval ELID (ELID II) grinding. Some experiments were implemented based on active control of the oxide layer state. The influence of dressing current, wheel speeds, and grit size on surface roughness and waviness has been discussed in detail with ELID II grinding for bearing steel. The experimental results illustrate that the ELID II method can realize a stable grinding process based on active control of the oxide layer state. The surface roughness (Ra) and waviness (Wa) increase with increase of the dressing current. When the dressing current is constant, Ra and Wa reduce as wheel speed increases and decrease as grain size of wheel decreases. The experimental results also show that sufficient abrasive protrusion can be ensured in ELID II grinding, especially for grinding with a W2.5 super-abrasive wheel which may produce a very smooth surface quality, Ra 0.0166 μm and Wa 0.018 μm. 相似文献
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砂轮表面氧化膜的形成规律与特性对ELID超精密磨削质量有着重要的影响。研究在ELID磨削中氧化膜的形成规律,基于电化学基本原理,模拟砂轮表面氧化膜形成过程,并分析金刚石砂轮电解预修整过程中氧化膜的生长规律。在此基础上,总结出控制氧化膜生长的几个主要因素之间的关系,分析和确定氧化膜生长厚度与电压之间的关系,应用循环结构编程设计实现ELID磨削工艺控制。 相似文献