非标自动化产业关键问题分析与研究

随着制造业市场竞争愈来愈烈和劳动成本的不断提高,企业已经开始注重非标自动化产品的发展,不断寻求非标自动化设备代替人工进行生产制造,以达到提高产品质量和降低生产成本的目的。非标自动化产品在工业零部件的生产及装配、医疗产品的装配及包装、电子元器件装配、物流行业的仓储等方面有广泛的应用。本文针对非标自动化行业的特点进行分析,对非标自动化产品的企业门槛、人员素质、创新研发等方面中存在的问题进行分析,并提出行之有效解决方案,以促进非标自动化行业的发展,带动我国制造业有序可持续发展。     

阀芯自动化装配设备的研发应用

目前阀芯生产装配设备已得到逐步发展,出现了适合企业机械化、工业规模化生产的自动化阀芯装配在线检测设备。为了有效减轻阀芯装配工人的劳动强度,提高企业生产效率,节约生产成本,某阀芯生产流水线由人工装配方式优化为自动化装配方式。通过研究阀芯的结构、装配工艺、质量要求,对设备布局、机械结构、控制单元和检测单元进行了设计、组装、调试,成功开发出一台满足该阀芯自动化装配需求的设备。原来4人一组的生产流水线,由单人操作的非标自动化设备代替,新设备使用后,人工成本降低了75%,产品一次良率达到98%。     

非标自动化设备的特点与设计研究

随着自动化技术的不断更新和完善,产品的生产效率不断提升,也随之提高。自动化设备在自动化系统中发挥着重要的作用,但并非所有的产品都是标准化的自动化设备生产,一些非标自动化设备同样在产品生产中具有不可替代的作用。对于非标自动化设备在特殊产品的生产制造中的应用,需要加大研究力度,针对非标自动化设备的特点和设计展开探讨,从而有效地提升整体制造业生产水平。     

非标自动化设备的特点与设计研究分析

在企业生产中,使用自动化设备能够提高生产效率和产品质量。但是,在实际生产中,标准的自动化设备不能够生产所有产品,非标自动化设备应运而生。各企业中,非标自动化设备得到了广泛应用,本文主要研究非标自动化设备的特点及设计,以推进自动化设备更好地发展。     

非标自动化设备的特点与设计研究

自动化设备的使用可以有效提高产品质量及生产效率,但实际的生产活动中,并不是所有的产品都可以使用标准的自动化设备来生产,因此就有了非标自动化设备。现阶段,非标自动化设备在制造型企业的应用十分广泛,本文主要就非标自动化设备的特点及设计研究方法进行简单的讨论分析。     

基于非标自动化机械设备的创新设计探究

现如今,非标自动化机械设备已经得到了大范围地应用。一般来说,其机械设备品质的高低取决于设备设计研发者在设计时期工作的专业程度和合理程度。非标自动化机械设备的设计与制作需要采集各方面的原材料、电气、通讯等多方面的技术手段,而综合地采用多方面技术工程设计的整个流程已经成为了非标自动化机械设备设计的关键要点。对此,本文将仔细研究非标自动化设备,首先阐述其相关概述,然后再给出几点强化非标自动化设备的设计创新的建议措施,以此为将来研究该设备的课题提供一定的有益参考价值。     

非标自动化设备的模块化设计探讨

在我国经济不断发展的背景下,生产人员在生产商品的过程中,商品的质量就成为生产人员需要解决的问题。部分商家为了提高商品的产量,采用了自动化的设备进行生产。在生产一些特殊的产品时,需要引进一些非标自动化设备。本文针对非标自动化设备进行探讨,对非标自动化设备的相关概念与模块化特点进行论述,并对非标自动化设备的模块化设计进行了相关的研究。     

浅谈非标自动化设备的校准

详细介绍了对非标自动化设备的模拟量进行计量、校准的原理、方法以及非标自动化设备制造、调试时的注意事项,难点在于如何通过EXCEL的表格工具找出检测量和实际值之间的关系。     

静电帽自动装配压装机的研发和应用

静电帽自动装配压装机是一种汽车油泵生产线中设备。介绍设备的总体设计和控制设计。该设备通过PLC控制,能够自动完成静电帽的上料、压装、通电检测。该设备生产质量可靠,工作效率高,为类似自动化设备的发展与进步起到推动作用。     

装配机器人在国外国防领域的应用进展

正装配机器人是指为完成装配作业而设计的工业机器人,是柔性自动化装配系统的核心设备,由机器人本体、控制器、末端执行器、传感系统、行走系统等组成,是集机械、电子、控制、计算机、传感器、人工智能等多学科先进技术于一体的自动化装备,已成为柔性制造系统、自动化工厂、计算机集成制造系统中代表性的自动化设备。装配机器人具有载重量大、装配精度高、装配一致性好、响应速度快等特点。     

The computer-aided design of modular fixturing systems

The flexibility of modular fixturing systems can be exploited to significantly enhance the productivity of computer integrated manufacturing facilities. A major impediment to the implementation of this philosophy is the absence of viable methodologies for the automated design and assembly of these fixturing systems. This paper addresses this technological void by proposing a CAD/CAM tool for the automated design and robotic assembly of modular fixturing systems which can form the basis for a fully automated design system. The development of automated flexible fixturing technologies that transcend the traditional time-consuming and expensive practice of manual assembly would significantly contribute to the evolution to the factory-of-the-future.     

基于Inventor的虚拟装配在高压隔离开关设备中的应用研究

介绍了Inventor平台下的虚拟装配方法,重点研究了部件装配方法、iMate智能装配机制、总体装配及装配过程仿真,并把这种方法应用于某系列高压隔离开关设备的装配中,研究结果表明,该虚拟装配方法具有可行性和高效性,缩短了产品生命周期,并提高了系列产品的开发效率。     

嘉绍大桥JP1500架桥机的设计及应用

节段拼装架桥机作为预制节段拼装施工工艺的关键实施设备,其结构合理性、安全性至关重要。文中介绍了JPl500架桥机的总体设计方案、主要技术参数、主要结构特点以及施工工法,供今后同类型架桥机设计及施工参考。     

A model for measuring complexity of automated and hybrid assembly systems

The demand for delivering product variety has been increasing. Increased product variety caused by product customization, personalization, evolution and changes in their manufacturing systems. Variety allows manufacturers to satisfy a wide range of customer requirements, but it can also be a major contributing factor to increased complexity of assembly. Complexity is generally believed to be one of the main causes of the present challenges in manufacturing systems such as lengthy and costly design processes, higher life cycle costs and the existence of numerous failure modes. Complex assembly systems are costly to implement, run, control and maintain. Assessing complexity of assembly helps guides designers in creating assembly-oriented product designs and following steps to reduce and manage sources of assembly complexity. On the other hand, reducing complexity of assembly helps lower assembly cost and time, improves productivity and quality and increases profitability and competitiveness. The complexity of assembly should be assessed by considering both products and their assembly systems. In this paper, a structural classification coding scheme has been used to measure assembly systems complexity. It considers the inherent structural complexity of typical assembly equipment. The derived assembly systems complexity accounts for the number, diversity and information content within each class of the assembly system modules. A domestic appliance drive assembly system is used to demonstrate the use of the classification code to calculate the assembly system complexity. The developed complexity metrics can be used by designers as decision support tools to compare and rationalize various automated assembly systems alternatives and select the design that meets the requirements while reducing potential assembly complexity and associated cost.     

A virtual testbed for the life-cycle design of automated manufacturing facilities

A large-scale automated manufacturing facility employs various types of automated machines and equipment including material handling and material processing systems. It typically involves extremely complicated operations to achieve the desired performance with less or no manual labour. Design of such a complete system requires a series of difficult design and implementation tasks. This paper describes a virtual testbed to support the life-cycle design of large-scale automated manufacturing facilities such as the postal mail process facility and gear manufacturing factory. The architecture of the virtual testbed is based on the extended real-time control system. The virtual environment provides the design engineer with a unique way of considering all functions of life-cycle system support in the process of facility design. Two examples are given to illustrate the effectiveness and extent of the virtual design system.     

大型门座起重机回转平台加工工艺

对大型800 t门座起重机回转平台中的回转减速器装配用结合面的加工进行了工艺分析,并针对其装配时的精度要求进行了特性化设备的方案确定及设计计算;介绍了实际施工过程,探讨了大型结构件局部位置的加工方法,为大型结构件局部位置加工及特性化设备设计制造提供了一种新思路。     

Development of Expert System for Concurrent Product Design and Planning for Assembly

This paper addresses the development of an expert system for concurrent product design and assembly planning (CDAPFAES) including conceptual design, detailed design, assemblability analysis and design for assembly, assembly system design, assembly process planning and stimulation, and technical–economics justification. This approach is implemented through an agent-based framework with concurrent integration of multiple cooperative knowledge sources and software. This intelligent system can offer systematic assistance for assembly design and planning in the early stage of product development and facilitate, as far as possible, the use of flexible assembly equipment, including robots. Finally, this new design methodology is illustrated with a successful implementation of a switch product design.     

浅谈电气互联技术

通过对电子元器件之间,及电子设备与机械设备之间互为相联的特性、影响及相互作用的介绍,综合分析电子器件间互联与封装工艺技术,电子电路的组装系统与整机互联的技术,论述在电子设备制造中,如何通过电气互联技术科学地、合理地设计、组装电子元件及装备,确保整个电气自动化系统高效、可靠地运行。     

自动化集装箱码头数据湖系统设计与实现

针对高复杂程度的自动化集装箱码头运营数据混乱及可视化程度低等问题,在分析自动化集装箱码头数据组成及传递的基础上,提出一种自动化集装箱码头数据湖系统设计与管理方法。结合大数据、数据挖掘等技术,凭借码头数据资产对码头作业进行生产指导。通过数据湖管理各模块间的高效衔接,实现码头运营数据资产管理。与现有码头数据湖系统设计及管理方法相比,能有效利用自身数据资产,协调码头设备调度,提升自动化码头运营能力,可为其他自动化码头数据湖系统设计与实现提供参考。     

将智能融入装配环节——专访马头动力工具中国客户中心暨上海途泰工业工具有限公司总经理侯英凯

<正>随着汽车市场竞争日趋激烈,提高劳动效率、降低成本一直是汽车制造厂家非常关心的问题。根据部分调查分析,目前我国汽车整车生产企业中,采用自动装配的零件只占10～15%,而且人工装配每小时仅有43min进行作业,装配费用%