Measurement Uncertainty Analysis of the Rotary-scan Method for the Measurable Dimension of Cylindrical Workpieces

The measurement uncertainty analysis is carried out to investigate the measurable dimensions of cylindrical workpieces by the rotary-scan method in this paper.Due to the difficult alignment of the workpiece with a diameter of less than 3 mm by the rotary scan method,the measurement uncertainty of the cylindrical workpiece with a diameter of 3 mm and length of 50 mm which is measured by a roundness measuring machine,is evaluated according to GUM(Guide to the Expression of Uncertainty in Measureme...     

Determination of Natural Frequencies of Multilayered Plates by Mixed Finite Elements

Natural frequencies for multilayer plates are calculated by mixed finite element method. The main object of this paper is to use the mixed model for multilayer plates, analyzing each layer as an isolated plate, where the continuity of displacements is achieved by Lagrange multipliers （representing static variables）. This procedure allows us to work with any model for single plate （so as to ensure the proper behavior of each layer）, and the complexity of the multilayer system is avoided by ensuring the condition of displacements by the Lagrange multipliers （static variables）. The plate is discretized by finite element modeling based on a primary hybrid model, where the domain is divided by quadrilateral, both for the displacement field and static variables. This mixed element for plates was implemented and several examples of vibrations have been verified successfully by the results obtained by other methods in the literature.     

ESTIMATION OF RESIDUAL CONTACT PRESSURE IN HYDRAULICALLY EXPANDED CRA-LINED PIPE

The mechanically bonded CRA-lined pipe is developed to meet the need for corrosion-resistant alloy steel pipe. Residual contact pressure at the interface of lined pipe is important factor that governs the quality of lined pipe. A simplified theoretical method is presented to predict the residual contact pressure created by hydraulic pressure. The calculating equation related hydro-forming pressure to the residual contact pressure between two metal faces is derived. And the validation of the proposed equation is accomplished by comparing its result to those obtained by experimental investigation.     

SIMPLIFIED SCALING TRANSFORMATION FOR THE NUMERICAL SIMULATION OF MEMS DEVICES WITH THIN FILM STRUCTURES

Thin film is a widely used structure in the present microelectromechanical systems （MEMS） and plays a vital role in many functional devices. However, the great size difference between the film＇s thickness and its planar dimensions makes it difficult to study the thin film performance numerically. In this work, a scaling transformation was presented to make the different dimensional sizes equivalent, and thereby, to improve the grid quality considerably. Two numerical experiments were studied to validate the present scaling transformation method. The numerical results indicated that the largest grid size difference can be decreased to one to two orders of magnitude by using the present scaling transformation, and the memory required by the numerical simulation, i.e., the total grid number, could be reduced by about two to three orders of magnitude, while the numerical accuracies with and without this scaling transformation were nearly the same.     

FEATURE EXTRACTION OF BONES AND SKIN BASED ON ULTRASONIC SCANNING

In the prosthetic socket design,aimed at the high cost and radiation deficiency caused by CT scanning which is a routine technique to obtain the cross-sectional image of the residual limb,a new ultrasonic scanning method is developed to acquire the bones and skin contours of the residual limb.Using a pig fore-leg as the scanning object,an overlapping algorithm is designed to reconstruct the 2D cross-sectional image,the contours of the bone and skin are extracted using edge detection algorithm and the 3D model of the pig fore-leg is reconstructed by using reverse engineering technology.The results of checking the accuracy of the image by scanning a cylinder work pieces show that the extracted contours of the cylinder are quite close to the standard circumference.So it is feasible to get the contours of bones and skin by ultrasonic scanning.The ultrasonic scanning system featuring no radiation and low cost is a kind of new means of cross section scanning for medical images.     

Numerical Simulation of New Friction Welded Joints

In developing the new friction welding technology, the thermal elastic-plastic stress analysis by the finite element method was carried out to seek the suitable welding conditions such as the friction pressure, the friction speed and the upset pressure. The results obtained are as follows： Heat transfer to the specimens and the intermediate material during friction process was made clear; The operational conditions such as the rotation number of the intermediate material and the friction pressure to reach the liquidus in the interface could be estimated; Further, as the overhang length near the interface is well related to the joint efficiency, we tried to obtain the operational conditions by numerical analysis to acquire a certain length of the overhang length near the interface.     

DESIGN AND CONTROL OF AN ULTRAPRECISION STAGE USED IN GRATING TILING

In petawatt laser system, the gratings used to compose pulse compressor are very large in size which can be only acquired currently by arraying small aperture gratings to form a large one instead, an approach referred to as grating tiling. Theory and experiments have demonstrated that the coherent addition of multiple small gratings to form a larger grating is viable, the key technology of which is to control the relative position and orientation of each grating with high precision. According to the main factors that affect the performance of the grating tiling, a 5-DOF ultraprecision stage is developed for the grating tiling experiment. The mechanism is formed by serial structures. The motion of the mechanism is guided by flexure hinges and driven by piezoelectric actuators and the movement resolution of which can achieve nanometer level. To keep the stability of the mechanism, capacitive position sensors with nanometer accuracy are fixed on it to provide feedback signals with which to realize closed-loop control, thus the positioning precision of the mechanism is within several nanometers range through voltage control and digital PID algorithm. Results of experiments indicate that the performance of the mechanism can meet the requirement of precision for grating tiling.     

Integrated management system of agro-fishery products based on QR-code

Recently,both the importance and awareness relating to food safety relating to agrochemicals,chemical fertilizers,the pollution of ecosystem and unwholesome foods are growing rapidly.For the same reason,the purchaser＇s curiosity increases to know about the production process which can be accomplished by production traceability system.The traceability system can store and superintend the specific attribute information about products regarding the productive centre,producer and production finish data.The products undergo various circulation processes and they are being managed by individually constructed traceability system.Thus,it is difficult for the producer and the consumer to guarantee the safety from transpirable issues about the falsification of production traceability because the traceability information can be re-produced by forging through various ways.So in this paper,we proposed a system for integrated management of agro-fishery products based on quick response code （QR-code） for forgery prevention which may help to solve these issues.The proposed system makes QR-code using production information provided by producer.And then it is provided to the distributor and the consumer through integrated service model using the QR-code.Therefore,this system make sure to provide the same production traceability about the products to the distributor and the consumer and always keeps both updated with the same information.     

Accurate evaluation of free-form surface profile error based on quasi particle swarm optimization algorithm and surface subdivision

Although significant progress has been made in precision machining of free-form surfaces recently, inspection of such surfaces remains a difficult problem. In order to solve the problem that no specific standards for the verification of free-form surface profile are available, the profile parameters of free-form surface are proposed by referring to ISO standards regarding form tolerances and considering its complexity and non-rotational symmetry. Non-uniform rational basis spline(NURBS) for describing free-form surface is formulated. Crucial issues in surface inspection and profile error verification are localization between the design coordinate system(DCS) and measurement coordinate system(MCS) for searching the closest points on the design model corresponding to measured points. A quasi particle swarm optimization(QPSO) is proposed to search the transformation parameters to implement localization between DCS and MCS. Surface subdivide method which does the searching in a recursively reduced range of the parameters u and v of the NURBS design model is developed to find the closest points. In order to verify the effectiveness of the proposed methods, the design model is generated by NURBS and the measurement data of simulation example are generated by transforming the design model to arbitrary position and orientation, and the parts are machined based on the design model and are measured on CMM. The profile errors of simulation example and actual parts are calculated by the proposed method. The results verify that the evaluation precision of freeform surface profile error by the proposed method is higher 10%-22% than that by CMM software. The proposed method deals with the hard problem that it has a lower precision in profile error evaluation of free-form surface.     

TEST METHOD OF HIGH-SPEED ON-OFF VALVE DYNAMIC CHARACTERISTICS

According to the valve port features of high speed on-off valve and its actions, the valve port can be simplified into an a-type half bridge construction. A method that tests the dynamic characteristics of the high speed on-off valve by the output pressure signal of the a-type half bridge is proposed. Having analyzed the factors related to the dynamic characteristics of an a-type half bridge, a rule for designing the outlet chamber's volume is worked out. According to the rule, a test stand is built to test the self-developed high-speed on-off valve. From the test results, it can be seen that with the outlet chamber's volume controlled by the rule the rise time of the pressure signals driven by signals with different frequencies changes very little. The test results conform to the simulation results, which proves the correctness of the method.