The superlattice structure and self-adaptive performance of C–Ti/MoS2 composite coatings

To improve the self-adaptability of MoS₂ coating in different environments, the coatings were doped with functional C and Ti by unbalanced magnetron sputtering system. The clear superlattice structure with minimal modulation period was investigated by High Resolution Transmission Electron Microscope (HRTEM). The co-doped coatings have better mechanical properties due to the special structure and the formation of C–Mo, Ti–S and Ti–O bonds, and better lubrication performance in both high humidity and vacuum than those of the single-doped ones. The doped Ti not only facilitates the formation of the MoS₂ (002) basal plane, but also improves the oxidation resistance of the composite film. The degree of friction-induced graphitization on the wear tracks and the quality of transfer films on the wear scars are key factors affecting the lubrication performance of the composite film. In the high-humidity environment, the reasonable doping elements can promote the formation the high-quality transfer film by interacting with H₂O water molecules, which will benefit the lubrication of the coating better. Our findings deepen the understanding of MoS₂ composite coating and provide a new solution for improving the self-adaptability of the coating.     

Preparation,characterization and properties of polycaprolactone diol-functionalized multi-walled carbon nanotube/thermoplastic polyurethane composite

Multi-walled carbon nanotubes (MWCNTs) were chemically functionalized to prepare thermoplastic polyurethane (PU) composites with enhanced properties. In order to achieve a high compatibility of functionalized MWCNTs with the PU matrix, polycaprolactone diol (PCL), as one of PU’s monomers, was selectively grafted on the surface of MWCNTs (MWCNT–PCL), while carboxylic acid groups functionalized MWCNTs (MWCNT–COOH) and raw MWCNTs served as control. Both MWCNT–COOH and MWCNT–PCL improved the dispersion of MWCNTs in the PU matrix and interfacial bonding between them at 1 wt% loading fraction. The MWCNT–PCL/PU composite showed the greatest extent of improvement, where the tensile strength and modulus were 51.2% and 33.5% higher than those of pure PU respectively, without sacrificing the elongation at break. The considerable improvement in both mechanical properties and thermal stability of MWCNT–PCL/PU composite should result from the homogeneous dispersion of MWCNT–PCL in the PU matrix and strong interfacial bonding between them.     

Thermal stability of metal-doped diamond-like carbon fabricated by dual plasma deposition

Metal incorporation into amorphous diamond-like carbon films can provide superior properties as metal nano-clusters or nanocrystalline metallic carbides can be embedded in the carbon network. In this work, a filtered metal plasma cathodic arc technique is used to generate a metal plasma and acetylene is introduced to the metal plasma plume to deposit metal-containing DLC (Me-DLC) films and form nanocrystalline carbide phases in the amorphous carbon matrix. The films exhibit high thermal stability up to annealing temperatures of 500 °C as revealed by X-ray diffraction, transmission electron microscopy, and Raman spectroscopy. At treatment temperature over 500 °C, a large amount of hydrogen is lost from the Me-DLC films as shown by elastic recoil detection. Breakdown and structural collapse of the film at high temperature can be attributed to the breaking of C–H bonds. Consequently, the C–C networks become more graphite-like to facilitate the formation of volatile C–O and metal oxides phases.     

Effect of diamond-like carbon (DLC) on the properties of the NiTi alloys

NiTi alloy has found wide application in the biomedical field due to its unique shape memory effect, superelasticity and biocompatibility. However, the materials are vulnerable to surface corrosion and the most serious issue is out-diffusion of toxic Ni ions from the substrate into body tissues and fluids. In this paper, NiTi alloys were coated with diamond-like carbon (DLC) fabricated by plasma immersion ion implantation and deposition (PIIID) to improve their corrosion resistance and blood compatibility without sacrificing their shape memory effect and superelasticity. The structure of the films and the depth profiles between the films and substrate were studied using Raman spectroscopy and XPS, respectively. The phase transformation temperature, superelasticity, anticorrosion behavior and Ni ions release of the coated and uncoated sample were investigated by DSC, tensile tests, potentiodynamic polarization and AAS, respectively. The hemocompatibilty of the coated and uncoated samples was measured using clotting time and platelet adhesion. The results shows that the films is DLC accompanying with the formation of the mixing layer, and the DLC films can markedly improve the corrosion resistance and the hemocompatibility, obviously increase the ratio of albumin-to-fibrinogen and effectively block the Ni ions release of the NiTi alloys without sacrificing its superelasticity and changing its phase transformation temperature. The research results suggest DLC films prepared by PIIID could improve the in vivo performance of NiTi alloys implanted into the human body.     

Effect of temperature and moisture on electrical conductivity in polyaniline/polyurethane (PANI/PU) blends

Miscible blend of conductive polyaniline/polyurethane (PANI/PU) showed preferable electrical property at low percolation threshold compared to immiscible blend of PANI/polystyrene-isoprene-copolymer (PANI/SIS) and carbon black/PU composite (CB/PU). The time dependence of the electrical conductivity was investigated with these samples aged under different humidity and temperatures. The electrical conductivity of PANI/PU (11.5/88.5, v/v) decreased with aging time and the morphology changed with time in the coexistence of high moisture and high temperature. After the aging treatment, the film of the miscible blend was re-dissolved and re-cast. The morphology and electrical conductivity were found to recover to the same state as the original film. In addition, the recovery mechanism of the morphology and the conductivity was also proposed here.     

Influence of laser surface remelting on microstructure and degradation mechanism in simulated body fluid of Zn-0.5Zr alloy

In this study, the Zn-0.5 wt%Zr (Zn-Zr) alloy was treated by laser surface remelting (LSR), and then the microstructure and degradation mechanism of the remelting layer were investigated and compared with the original as-cast alloy. The results reveal that after LSR, the bulky Zn₂₂Zr phase in the original Zn-Zr alloy is dissolved and the coarse equiaxed grains transform into fine dendrites with a secondary dendrite arm space of about 100 nm. During the degradation process in simulated body fluid (SBF), the corrosion products usually concentrate at some certain areas in the original alloy, while the corrosion products distribute uniformly and loosely in the LSR-treated surface. After removing the corrosion products, it was found that the former suffers obvious pitting corrosion and then localized corrosion. The proposed mechanism is that corrosion initiates at grain boundaries and develops into the depth at some locations, and then leads to localized corrosion. For the LSR-treated sample, corrosion initiates at some active sites and propagates in all directions, corrosion takes place in the whole surface with distinctly uniform thickness reduction, while the localized corrosion and peeling of bulky Zn₂₂Zr particles were eliminated. The electrochemical results also suggest the uniform corrosion of LSR-treated sample and localized corrosion of original sample. Based on the results, a new approach to regulate the corrosion mode of the biodegradable Zn alloy is proposed.     

A systematic investigation into a novel method for preparing carbon fibre–carbon nanotube hybrid structures

By electrospraying solvent dispersed carbon nanotubes (CNTs) with a binder onto carbon fibre (CF), hybrid structures, with an end aim to improve interfacial bonding in composites, were formed. The electrospray parameters controlling the modification of the CNT morphologies were studied. High-speed camera observations found applied voltage was critical for determining spray mode development. Electric field simulations revealed a concentrated electric field region around each fibre. Both voltage and distance played an important role in determining the CNT morphology by mediating anchoring strength and electric field force. The forming mechanism investigation of different surface morphologies suggested that binder with appropriate wetness gives freedom to the CNTs, allowing them to orientate radially from the CF surface. Linear density (LD) measurements and thermogravimetric analysis revealed that a 10 min coating increased the LD of a single CF filament by up to 31.7% while a 1 h treatment increased fibre bundle mass by 1%.     

Investigation of pitting corrosion monitoring using field signature method

The field signature method (FSM) is a nondestructive testing (NDT) method based on the potential drop (PD) technique and has been applied to online metal pipe corrosion monitoring for nearly three decades. The many advantages and benefits of the method have been reported in a number of studies, but few have reported on its limitations or shortcomings. However, the detection accuracy for pitting corrosion in FSM is very low. In this paper, the reasons for the low pitting corrosion detection accuracy of FSM were analyzed and it was found that different corrosion pits, which have different sizes, depths or positions, generally have differing influences on the potentials of nearby electrode pairs. Therefore, a new method using a subdivided resistor network to assess pitting corrosion is proposed and verified. When compared with the traditional method, the most important parameter, namely the pitting corrosion depth detection accuracy, can be significantly improved.     

Investigation of bacterial attachment and biofilm formation of two different Pseudoalteromonas species: Comparison of different methods

Biological fouling in marine environments creates numerous problems for engineered structures. Microbial attachment to a solid surface and biofilm formation initiates the process of biofouling. Therefore, detecting the initial bacterial attachment and understanding the mechanism of biofilm formation are important for controlling biofouling. In the present study, the mechanisms of bacterial attachment and biofilm formation of two marine isolated bacteria, namely Pseudoalteromonas sp. and Pseudoalteromonas flavipulchra on Ti-coated samples were examined through different electrochemical, surface analysis and thermodynamic methods. The results revealed that the rate of bacterial attachment and mechanism of biofilm formation varied for different species of bacteria. The amount of exopolysaccharide production could affect the bacterial attachment rate. Open circuit potentiometry has been found to be a valid and simple technique for continuous real-time monitoring of the biofilm formation compared to other electrochemical and thermodynamic techniques. Finally, two different models have been suggested to explain initial adhesion and biofilm formation of bacteria of different species.     

The effect of CuO coatings on the electrokinetic properties of stone wool fibres determined by streaming potential measurements

Commercial stone wool fibres were modified with copper(II) oxide coatings. This oxide is widely used in processes of surface modification for filter materials to improve its bacterial retention. The microorganisms are already susceptible to low concentrations of copper in contrast to humans for which copper is an inert material in the concentration range. Additionally, the coatings changed the electrokinetic properties of the fibres. As a result, the isoelectric point (IEP) of the untreated fibres was shifted from acidic towards a more basic pH range. A positive or no charge on the surface of the fibres allows them to be a substrate for the positively charged adsorbents of negatively charged waterborne contaminants with the use of electrostatic adsorption. The coatings were prepared by dip coating with the use of two different coating precursors: the aqueous suspension of CuO nanoparticles and aqueous solutions of copper(II) nitrate trihydrate or copper(II) acetate or a mixture of thereof. The zeta potential of the modified fibres was determined by a streaming potential method. The adhesion of the coatings was tested by flushing and ultrasonication of the modified fibres. The isoelectric point of the fibres was shifted towards a more basic pH range for all precursors with the largest impact of the copper(II) nitrate trihydrate precursor. This coating changed the IEP of the fibres from 4.1 to 8.3 pH value. The highest calculated coverage of the coatings was in the range of 54% and was obtained by using copper(II) nitrate trihydrate/CuO nanoparticles precursor. Although, we do not predict such modified fibres to act as a standalone water filter, we believe they have the potential to be an excellent support material for active adsorbents.