Multi-discharge EDM coring of single crystal SiC ingot by electrostatic induction feeding method

A new technique of EDM coring of single crystal silicon carbide (SiC) ingot was proposed in this paper. Currently single crystal SiC devices are still of high cost due to the high cost of bulk crystal SiC material and the difficulty in the fabrication process of SiC. In the manufacturing process of SiC ingot/wafer, localized cracks or defects occasionally occur due to thermal or mechanical causes resulted from fabrication processes which may waste the whole piece of material. To save the part of ingot without defects and maximize the material utilization, the authors proposed EDM coring method to cut out a no defect ingot from a larger diameter ingot which has localized defects. A special experimental setup was developed for EDM coring of SiC ingot in this study and its feasibility and machining performance were investigated. Meanwhile, in order to improve the machining rate, a novel multi-discharge EDM coring method by electrostatic induction feeding was established, which can realize multiple discharges in single pulse duration. Experimental results make it clear that EDM coring of SiC ingot can be carried out stably using the developed experimental setup. Taking advantage of the newly developed multi-discharge EDM method, both the machining speed and surface integrity can be improved.     

Investigations on grinding process of woven ceramic matrix composite based on reinforced fiber orientations

Fiber orientations play the decisive role in grinding process of woven ceramic matrix composites, but the influence of woven fibers in grinding process is not clear. This paper studies the surface quality and grinding force by comparing different woven surfaces. Through a series of experiments in optimized sampling conditions, we analyze characteristics of the material surface topography height, wave distribution and surface support properties in details. And we find some outstanding characteristics of the surface microstructure. We also study the influence of grinding processing parameters on surface microstructure. The results show that machining surface which contains more parallel fibers is rougher and more keenness than gauss surface. Grinding wheel speed and depth of cut have great influence on surface topography and surface support properties. And it is discovered that grinding forces are also highly dependent on fiber orientations. The mechanism of the grinding phenomena is also analyzed in this paper according to knowledge of fracture mechanics and mechanical damage phenomenology. The research obtained will be an important technical support on improving the processing quality of woven ceramic matrix composites.     

Heterometallic sulfide cluster [Ag6Sn6S20]10 −: Solvothermal syntheses and characterizations of silver thiostannates with lanthanide complex counter cations

Novel organic hybrid silver thiostannates [Hen]₄[Ln(en)₄]₂[Ag₆Sn₆S₂₀]·3en (Ln = Er, 1; Tm, 2; Yb, 3) were prepared by the reactions of Ln₂O₃, Ag, Sn and S in ethylenediamine (en) under solvothermal conditions. Six SnS₄ tetrahedra and six AgS₃ triangles are connected into the heterometallic sulfide cluster [Ag₆Sn₆S₂₀]^10 − via edge-sharing. In the [Ag₆Sn₆S₂₀]^10 − cluster, a hexanuclear Ag₆S₆ core is enclosed by two Sn₃S₁₀ fragments. The Ag₆S₆ core is the first As–S cluster stabilized by inorganic SnS₄ ligands. In 1–3, all Ln^3 + ions are in 8-fold coordination environments that involved four bidentate en ligands, forming bicapped trigonal prisms. Compounds 1–3 show well-defined absorption edges with band gaps in the range of 2.18–2.47 eV.     

Crystallization and spectroscopic properties in Er3+ doped oxyfluorogermanate glass ceramics containing Na

The Er³⁺ doped oxyfluorogermanate glasses, with a composition containing Na element, were synthesized by the conventional melting–quenching technique. When Na element was introduced into the composition of oxyfluorogermanate glass, the crystals behavior was investigated in details. Depending on the annealing procedure supplied, thermal annealing of precursor glasses in the system GeO₂/BaF₂/AlF₃/Na₂O/NaF/ZnO/GdF₃/ErF₃ led to the precipitation of different crystal phase nanocrystals. It was confirmed the nanocrystals in GC600 is orthorhombic NaBaAlF₆ which led to enhance obviously in the UC luminescence of Er³⁺. However, the nanocrystals in G585 led to decrease in the UC luminescence, which indicated few Er ions enter into the lattice of this nanocrystal phase. The reason of the decrease in UC emission intensity of GC585 was analyzed.     

Microwave drying performance of lignite with the assistance of biomass-derived char

Microwave lignite drying with assistance of biomass-derived char was addressed and effect of bio-char on drying rate and energy consumption was investigated in this work. Effective diffusion coefficient and activation energy for the drying process were also analyzed. The results indicated the drying process was largely dependent on the variation of sample temperature. Bio-char originated from pine wood was most favorable for lignite drying, considering its better promoting effect and advanced security. There existed an optimal bio-char addition ratio for drying process at different power. The corresponding optimal ratio was 10% at 231?W and 15% at 385?W, at which the biggest drying rate and the least energy consumption were reached. It was compared lignite drying initiated at 385?W was better for energy conservation. Effective diffusivity was improved and activation energy was simultaneously reduced, with the addition of bio-char. The minimum activation energy was 15.54?W?·?g^?1, which was gained at bio-char addition ratio of 10%. The results revealed the effect of bio-char on depressing activation energy could rival that of metal-based additives. The drying process with assistance of microwave and bio-char could present technical and economical benefits on lignite upgrading.     

A Two-Dimensional Numerical Analysis for Thermal Performance of an Intermittently Operated Radiant Floor Heating System in a Transient External Climatic Condition

Abstract

Building thermal inertia and operation control strategies have impacted on the thermal performance of a radiant floor heating system. This study conducts a two-dimensional numerical analysis of an intermittently operated radiant floor heating system using the Re-Normalization Group model with Discrete Ordinates Radiation model. A detailed numerical simulation setups and various analyses are provided, including grid independency analysis, initial condition, time step sizes and external boundary conditions. Three different weekend day intermittent operation strategies are investigated. The results showed that Case 3 designed with pre-heating of 20?h has better performance compared to Case 1 designed with pre-heating of 8?h and Case 2 designed with pre-heating of 14?h. The average indoor air temperature differences of approximate 2.1, 1.6 and 1.2 K are observed for Case 1, Case 2 and Case 3, respectively, when comparing two-time slot at 8:00am on Friday morning and Monday morning. This significantly highlights the effect of thermal inertia and the potential of energy saving due to the utilization of intermittent operation. Therefore, the current study presents numerical simulation potential in evaluating the radiant floor heating effects on indoor thermal environment, taking into account building thermal inertia and transient external climatic conditions.     

A design of a robust discrete-time controller

In this paper, we proposed a robust discrete-time controller. This control system, which is derived from the idea of the normalized plant, does not include plant parameters. Thus, we obtain a control system independent of plant parameters and that has the same structure as a conventional optimal servo control system. Simulation and experimental results show that the proposed method is fairly robust to plant parameter variations and external disturbances.     

Performance parameters of an ejector-absorption heat transformer

Ejector-absorption heat transformers (EAHTs) are attractive for increasing a solar-pond's temperature and for recovering low-level waste-heat. Thermodynamic analysis of the performance of an EAHT is complicated due to the associated complex differential equations and simulation programs. This paper proposes the use of artificial neural-networks (ANNs) as a new approach to determine the performance parameters, as functions of only the working temperatures of the EAHT, which is used to increase the solar pond's temperature under various working conditions. Thus, this study is helpful in predicting the performance of an EAHT where the temperatures are known. Scaled conjugate gradient (SCG) and Levenberg–Marquardt (LM) learning algorithms and a logistic sigmoid transfer-function were used in the network. The best approach was investigated for performance parameters with developed software using various algorithms. The best statistical coefficients of multiple determinations (R²-values) equal 0.99995, 0.99997 and 0.99995 for the coefficient of performance (COP), exergetic coefficient of performance (ECOP) and circulation ratio (F), respectively obtained by the LM algorithm with seven neurons. In the comparison of performances, results obtained via analytic equations and by means of the ANN, the COP, ECOP and F for all working situations differ by less than 1.05%, 0.7% and 3.07%, respectively. These accuracies are acceptable in the design of the EAHT. The ANN approach greatly reduces the time required by design engineers to find the optimum solution. Apart from reducing the time required, it is possible to find solutions that make solar-energy applications more viable and thus more attractive to potential users. Also, this approach has the advantages of high computational speed, low cost for feasibility, rapid turn-around, which is especially important during iterative design phases, and ease of design by operators with little technical experience.     

Solid Modeling Error : Analysis and Compensation

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