Analysis of adhesively bonded CFRE composite scarf joints modified with MWCNTs

The main objective of the present work is to improve the performance of bonded joints in carbon fiber composite structures through introducing Multi-Walled Carbon Nanotubes (MWCNTs) into Epocast 50-A1/946 epoxy, which was primarily developed for joining and repairing of composite aircraft structures. Results from tension characterizations of structural adhesive joints (SAJs) with different scarf angles (5–45°) showed improvement up to 40% compared to neat epoxy (NE)–SAJs. Special attention was considered to investigate the performance of SAJs with 5° scarf angle under different environments. The tensile strength and stiffness of both NE-SAJs and MWCNT/E-SAJs were dramatically decreased at elevated temperature. Water absorption showed a marginal drop of about 2.0% in the tensile strength of the moist SAJs compared to the dry one. Cracks initiation and propagation were detected effectively using instrumented-SAJs with eight strain gauges. The experimental results agree well with the predicted using three-dimensional finite element analysis model.     

Characteristics and formation mechanism of porosities in CFRP during laser joining of CFRP and steel

An experimental investigation on the mechanism of porosity formation during the laser joining of carbon fiber reinforced polymer (CFRP) and steel is presented. The porosity morphology and distribution were characterized by optical and scanning electron microscopy, and the thermal pyrolysis behaviors were investigated by thermal analysis and designed back-side cooling experiments. The results show that there are two types of porosities in CFRP. Porosity I only appears when the heat input is more than 77.8 J/mm. It has a smooth inner wall and distributes near the bonding interface between CFRP and steel at the central area of melted zone, which is caused by gaseous products such as CO₂, NH₃, H₂O, and hydrocarbons produced by the pyrolysis of CFRP. Porosity II can be seen under all joining conditions. It has a rough inner wall and distributes far away from the bonding interface, concentrating at the final solidification locations. Porosity II is caused by the shrinkage of melted CFRP during solidification stage.     

一种新型板件连接

TOX板件冲压连接工艺是一种新的板件连接技术。作者对TOX板件冲压连接技术进行了应用研究，并取得了一些经验。主要介绍一种板件连接技术－板件冲连接工艺，较详细地叙述了其原理、应用范围及工艺要点。     

MB8镁合金薄板的搅拌摩擦焊

针对我国航空航天工业常用的MB8镁合金。采用搅拌摩擦焊工艺进行焊接，对其焊缝的成形特点、组织特征和力学性能进行分析。结果表明，采用搅拌摩擦焊焊接镁合金效果良好。     

ZrO_2与40Cr钢钎焊中的缓冲层

本试验研究了ＺｒＯ２与４０Ｃｒ钢在加入缓冲层前后的钎焊连接，结果表明：插入缓冲层Ｃｕ和Ｔｉ可以提高接头强度。对每一种缓冲层，存在一最佳厚度，对应的钎焊强度最大。此最佳厚度对Ｃｕ为０．４ｍｍ左右，对Ｔｉ为１ｍｍ左右。作者认为这是由缓冲层的力学性能和热膨胀系数对残余应力释放产生的两种相反影响而造成的。钎焊时，缓冲层Ｃｕ和Ｔｉ向钎料中均有程度不同的溶解，但不影响钎料对ＺｒＯ２的浸润和反应结合。ＺｒＯ２－４０Ｃｒ钢连接的所有接头均断在陶瓷的近缝区，其断裂方式有三种。     

三维地震资料连片的一致性处理技术

三维地震资料连片处理是一套复杂而精细的数字处理工作。根据各区块三维地震资料的频率、相位、时差、信噪比等的特殊性和差异性，采用叠前能量一致性、相位一致性和振幅一致性处理方法，对能量、振幅、相位等有效地进行一致性补偿和校正，使各区块资料在保持原有品质的前提下，既提高了信噪比和分辨率，又保证了资料整体拼接的一致性。应用该方法处理胜利桩海地区23块共1500km^2三维资料，取得了良好的效果。     

Material flow and microstructure in the friction stir butt welds of the same and dissimilar aluminum alloys

The material flow and microstructural evolution in the friction stir welds of a 6061-Al alloy to itself and of a 6061-Al alloy to 2024-Al alloy plates of 12.7 mm in thickness were studied under different welding conditions. The results showed that plastic deformation, flow, and mechanical mixing of the material exhibit distinct asymmetry characteristics at both sides of the same and dissimilar welds. The microstructure in dissimilar 6061-Al/2024-Al welds is significantly different from that in the welds of a 6061-Al alloy to itself. Vortex-like structures featured by the concentric flow lines for a weld of 6061-Al alloy to itself, and alternative lamellae with different alloy constituents for a weld of 6061-Al to 2024-Al alloy, are attributed to the stirring action of the threaded tool, in situ extrusion, and traverse motion along the welding direction. The mutual mixing in the dissimilar metal welds is intimate and far from complete. However, the bonding between the two Al-alloys is clearly complete. Three different regions in the nugget zone of dissimilar 6061-Al/2024-Al welds are classified by the mechanically mixed region (MMR) characterized by the relatively dispersed particles of different alloy constituents, the stirring-induced plastic flow region (SPFR) consisting of alternative vortex-like lamellae of the two Al-alloys, and the unmixed region (UMR) consisting of fine equiaxed grains of the 6061-Al alloy. Within all of these three regions, the material is able to withstand a very high degree of plastic deformation due to the presence of dynamic recovery or recrystallization of the microstructure. The degree of material mixing, the thickness of the deformed Al-alloy lamellae, and the material flow patterns depend on the related positions in the nugget zone and the processing parameters. Distinct fluctuations of hardness are found to correspond to the microstructural changes throughout the nugget zone of dissimilar welds.     

金属基复合材料连接方法研究综述

拥有良好综合性能的金属基复合材料的应用往往受到没有成熟连接方法的限制。为解决这个问题, 本文对各种连接金属基复合材料的方法进行了系统阐述,并分析其各自的应用场合和限制条件,以便读者进行复合材料连接工艺选择时参考。     

聚乙烯管道系统的连接技术问题(2)

介绍了各种聚乙烯管道系统的连接技术。连接常是管道系统成败的关键,各种连接技术都有其适用的范围。聚乙烯压力管道的连接以熔接为主,但有些场合需要机械密封连接。在聚乙烯的机械密封连接中特别要注意聚乙烯容易蠕变的特性。有些适用于聚氯乙烯管道的连接方法和设计不适用于聚乙烯管道。聚乙烯无压力管道的连接也有多种方法,要根据对于密封的要求选择。介绍了国内外为解决聚乙烯双壁波纹管承口刚度问题采用的种种做法。简介了交联聚乙烯管道和增强聚乙烯管道的特殊连接技术。提出在聚乙烯管道系统的连接方面希望国内外科技界关注的几个重要研究课题。     

氮化硅基陶瓷连接技术的研究进展

陶瓷连接技术是结构陶瓷实用化的有效手段，焊料成分对连接体的性能具有决定性作用。本文主要从焊料成分选择的角度，总结了氮化硅基陶瓷连接技术的发展现状；并重点讨论了陶瓷／玻璃复合焊料在β-Sialon陶瓷连接中的应用。