Oscillating Cup Viscosity Measurements of Aluminum Alloys: A201, A319 and A356

An oscillating cup viscometer was developed to measure the absolute viscosities of molten metals. Previous experiments established the capability of the apparatus to characterize the viscosities of molten nickel-based superalloys. However, modifications to the instrument and its theoretical analysis were required for reliable measurements on molten aluminum alloys, presumably due to their lower densities and lower viscosities. The theoretical literature for the fluid flow inside an oscillating cup is reviewed, and a working equation without any correction factor is developed for the improved viscometer. Some design parameters of the viscometer that directly affect the accuracy of viscosity estimation by using the working equation are discussed. A special vertical furnace was adopted to uniformly heat a longer cylindrical sample (10 mm inner diameter and 120 mm length) with a temperature difference of less than 2°C over the sample length. The measuring procedure was also improved to get more accurate motion parameters. It is estimated that the working equation and improved instrument provide an uncertainty of less than 4%. In addition, applications and experimental data are presented for pure aluminum and three aluminum alloys: A201, A319, and A356.     

自焙炭块在大型高炉上应用十年概况

自焙炭块陶瓷砌体复合炉缸技术在大型高炉上的应用已有10年，总的来说是成功的，但由于自焙炭块自身的特性，应用中也暴露出了一些问题。通过对国内大型高炉应用自焙炭块陶瓷砌体复合炉缸技术的全面调查，分析了该技术的应用前景，提出了改进措施。     

世界杯小组赛出线预测程序

每届足球世界杯都会受到无数人的关注,媒体和个人都很热衷比赛结果的预测。该程序根据世界杯比赛胜负出线规则对比赛结果进行预测。     

Tool design in a multi-stage drawing and ironing process of a rectangular cup with a large aspect ratio using finite element analysis

Tool design is carried out for a multi-stage deep drawing and ironing process of a rectangular cup with the large aspect ratio using the result of the finite element analysis. The analysis incorporates three-dimensional continuum elements for an elasto-plastic finite element method with the explicit time integration scheme using LS-DYNA3D. The analysis simulates the five-stage deep drawing and ironing process with the thickness control of the cup wall. Simulation is performed in order to investigate the failure by tearing during the forming process at the initial state of tool design. The analysis reveals that the difference of the drawing ratio within the cross section induces non-uniform metal flow which causes severe local extension. The irregular contact condition between the blank and the die also induces non-uniform metal flow which causes local wrinkling. This paper identifies such unfavorable mechanism in the rectangular cup drawing with ironing and proposes a new tool design with the guideline for modification in the design of the process and the sequential tool shape. The finite element analysis result with the improved tool design confirms that the proposed design not only reduces the possibility of failure but also improves the quality of a deep-drawn product. The numerical result shows fair coincidence with the experimental result.     

Bench-scale tests to determine mechanisms of charge generation due to particle-particle and particle-wall contact in binary systems of fine and coarse particles

Bench-scale methods were utilized to determine changes in electrostatic charges and their mechanisms for various coarse and fine particles as they came into contact with each other and/or their containing vessel walls. Techniques included shaking tests and particle-copper plate contacting experiments. Electrostatic behaviour of coarse particles (glass beads and polyethylene) and fine particles (Larostat 519, glass beads and silver-coated glass beads) were investigated. Shaking tests resulted in charge separation in which the fine particles acquired significant positive charges, opposite to those carried by the large particles. In copper-plate contacting tests, charge transfer occurred between the fines and the copper plate with fines carrying away almost all of the initial charges on the plate followed by further charge separation. Charge separation was found to be the dominant charging mechanism between the coarse particle and copper plate, with the particles becoming negatively charged.     

多相主动轮廓模型的眼底图像杯盘分割

目的 视盘及视杯的检测对于分析眼底图像和视网膜视神经疾病计算机辅助诊断来说十分重要,利用医学眼底图像中视盘和视杯呈现椭圆形状这一特征,提出了椭圆约束下的多相主动轮廓模型,实现视盘视杯的同时精确分割。方法 该算法根据视盘视杯在灰度图像中具有不同的区域亮度,建立多相主动轮廓模型,然后将椭圆形约束内嵌于该模型中。通过对该模型的能量泛函进行求解,得到椭圆参数的演化方程。分割时首先设定两条椭圆形初始曲线,根据演化方程,驱动曲线分别向视盘和视杯方向进行移动。当轮廓线到达视盘、视杯边缘时,曲线停止演化。结果 在不同医学眼底图像中对算法进行验证,对算法抗噪性、不同初始曲线选取等进行了实验,并与多种算法进行了对比。实验结果表明,本文模型能够同时分割出视盘及视杯,与其他模型的分割结果相比,本文算法的分割结果更加准确。结论 本文算法可以精确分割医学眼底图像中的视盘和视杯,该算法不需要预处理,具有较强的鲁棒性和抗噪性。     

D杯形砂轮修整碟形金刚石砂轮试验研究

本文采用了D杯形砂轮与碟形砂轮对磨法来修整大直径树脂结合剂碟形金刚石砂轮。在分析研究杯形砂轮修整碟形砂轮的修整原理及修整方式的基础上，用自行研制的专用修整装置，从主轴转速、修整深度、修整工具结合剂类型等方面进行了对比工艺试验研究，总结了杯形砂轮修整碟形砂轮的不同工艺参数与修整效率、修整质量之间的工艺规律。试验结果表明，在本试验条件下主轴转速500r／min，修整深度0．02mm的修整效率较好；细粒度、中等浓度的青铜结合剂杯形金刚石砂轮与粗粒度、高浓度的杯形砂轮修整碟形砂轮相比，后者具有较好的修形效果和修整效率；D杯形砂轮与GC杯形砂轮交替配合使用可以大大提高碟形金刚石砂轮的修形效率和修锐效果。     

平面各向异性金属盒形件拉深过程的有限元模拟

在薄板成形过程中需要精确地描述薄板的各向异性特征。本文给出了用三参数Ｂａｒｌａｔ－Ｌｉａｎ各向异性屈服函数有限元数值模拟盒形件拉深过程的结果，给出了各向异性系数Ｒ对耳状法兰边的形状影响及成形高度，厚度变化，薄板法兰边起皱等结果，并与实验结果进行了比较，结果是令人满意的。     

轴盖成形工艺与模具设计

分析了轴盖的冲压工艺性,对传统工艺进行了改进,介绍了其复合模和修边模结构及设计要点。实际生产证明,模具结构合理,生产效率高,对同类零件的模具设计具有借鉴作用。     

盒形件多点成形压痕现象数值模拟研究

以盒形件多点成形过程为例,从拉深形状、板厚、材质等方面进行比较,针对多点成形过程中最主要的缺陷之一—压痕现象的产生原因及其抑制方法进行了数值模拟研究,并进行了实验验证。