An order-picking operations system for managing the batching activities in a warehouse

Nowadays, customer orders with high product variety in small quantities are often received and requested for timely delivery. However, the order-picking process is a labour-intensive and costly activity to handle those small orders separately. In such cases, small orders are often grouped into batches so that two or more orders can be served at once to increase the picking efficiency and thus reduce the travel distance. In this paper, an order-picking operations system (OPOS) is proposed to assist the formulation of an order-picking plan and batch-handling sequence. The study integrates a mathematical model and fuzzy logic technique to divide the receiving orders into batches and prioritise the batch-handling sequence for picking, respectively. Through the proposed system, the order-picking process can be managed as batches with common picking locations to minimise the travel distance, and the batch-picking sequence can be determined as well. To demonstrate the use of the system, a case study in a third-party logistics warehouse is presented, and the result shows that both the order-picking activity and labour utilisation can be better organised.     

Steam gasification of an australian bituminous coal in a fluidized bed

To produce low calorific value gas, Australian coal has been gasified with air and steam in a fluidized bed reactor (0.1 m-I.Dx1.6 m-high) at atmospheric pressure. The effects of fluidizing gas velocity (2–5 U_f/U_mf), reaction temperature (750–900 °C), air/coal ratio (1.6-3.2), and steam/coal ratio (0.63–1.26) on gas composition, gas yield, gas calorific value of the product gas and carbon conversion have been determined. The calorific value and yield of the product gas, cold gas efficiency, and carbon conversion increase with increasing fluidization gas velocity and reaction temperature. With increasing air/coal ratio, carbon conversion, cold gas efficiency and yield of the product gas increase, but the calorific value of the product gas decreases. When steam/coal ratio is increased, cold gas efficiency, yield and calorific value of the product gas increase, but carbon conversion is little changed. Unburned carbon fraction of cyclone fine decreases with increasing fluidization gas velocity, reaction temperature and air/coal ratio, but is nearly constant with increasing steam/coal ratio. Overall carbon conversion decreases with increasing fluidization velocity and air/ coal ratio, but increases with increasing reaction temperature. The particle entrainment rate increases with increasing fluidization velocity, but decreases with increasing reaction temperature. This paper is dedicated to Professor Dong Sup Doh on the occasion of his retirement from Korea University.     

Preparation and electrical properties of metal sulfides–amidoximated PAN composite film

To improve the electrical conductivity of polyacrylonitrile (PAN) film, metallic sulfides and PAN composite film were prepared by the chelating method. Dense PAN film and porous PAN film were prepared by dry process and wet process, respectively. These PAN films were treated to NH₂OH solution to introduce the amidoxime group coordinated with metallic ion. Cu⁺² and Cd⁺² ions were adsorbed to amidoximated PAN films, the sulfur ion was treated with metal-adsorbed PAN films, and thus CuS—and CdS–PAN composite films were prepared. The adsorptive capacity of amidoximated PAN film for the Cu⁺² ion was independent of the morphology of the PAN film, but the adsorptive capacity of the Cd⁺² ion on amidoximated PAN film was dependent on porosity of the polymer. Adsorptive capacity of amidoximated porous PAN film for Cd⁺² was improved about four times than that of amidoximated dense PAN film. The electrical conductivities of CuS–dense and porous PAN composite film were both 10^?1 S/cm in optimum condition, but because of the difference in adsorptive capacity, the electrical conductivities of CdS–dense and CdS–porous PAN composite films were 10^?9 S/cm and 10^?4 S/cm, respectively. Additionally, because CdS was known as a photoconductive material, the photoconductive properties of CdS–porous PAN composite film were investigated.     

Semi-annual cycle of sea-surface temperature in the East/Japan Sea and cooling process

Semi-annual cycles of the sea-surface temperature (SST) in the East/Japan Sea (EJS) and their forcings were examined by analysing National Oceanic and Atmospheric Administration/Advanced Very-High-Resolution Radiometer data, scatterometer wind vectors, and heat flux data. The semi-annual cycle contributed to the total variance of the SST by 8% and amounted to 25% of the amplitudes of the annual SST cycle, particularly in the Tatarskiy Strait and along the continental shelf off Russia. The lowest phase, corresponding to the minimum SST, occurred during early November and 6 months earlier in May or June depending on the position. The forcings of the semi-annual cycle were not semi-annual but substantially annual with a lag of 6 months, which gave rise to SST cooling in spring and autumn. Our analyses illustrated that SST cooling in autumn was caused by direct, local atmospheric wind forcings, whereas the cooling with large amplitudes of the semi-annual cycle in spring was caused by the non-local, remotely forced cold water advection of the Liman Current associated with sea-ice melting in the Tatarskiy Strait. The phase lag of 1–2 months between the complete melting of the sea ice in the Tatarskiy Strait and the surface cooling along the Russian continental shelf was related to the advection of cold water from sea ice in the form of the Liman Cold Current. The semi-annual cycle also resulted from asymmetry of the time series of the SST due to a long cold winter and a short warm summer. To understand how SST curves are distorted and asymmetric, we suggested two mathematical parameters of kurtosis and skewness. In addition, we suggest that the ratio of the semi-annual amplitude to the annual amplitude of SST harmonics can be used as a typical indicator of the asymmetry in year-to-year SST variations.     

The excess enthalpy of gaseous mixtures of carbon dioxide with methane

Excess enthalpies (heats of mixing) of mixtures of methane and carbon dioxide have been measured in a flow calorimeter at temperatures between 10°C and 80°C and pressures up to 100 atmospheres. All measurements were for the mixing of two gas phases. The results were compared with various predictions based on equations of state and the principle of corresponding states.     

Effect of reactive diluents on properties of unsaturated polyester/montmorillonite nanocomposites

Unsaturated polyester (UP)/montmorillonite (MMT) nanocomposite was prepared by using hydroxypropylacrylate (HPA) as a reactive diluent instead of conventional styrene monomer and the effect of polarity of reactive diluent on properties of nanocomposite was investigated. X‐ray and mechanical test data indicated that mixing for an extended period of time is essential to enhance the physical properties of nanocomposites in the UP/Cloisite 6A system. This was attributed to the high polarity of HPA that may disturb the preintercalation of UP resin into the galleries of MMT. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 238–242, 2004     

Living cationic polymerization of isobutyl vinyl ether (II): Photoinduced living cationic polymerization in a mixed solvent of toluene and diethyl ether

A new method of preparation of living cationic polymer of isobutyl vinyl ether via photoinduced polymerization in the presence of diphenyliodonium iodide (DPII, initiator) and zinc iodide in a mixed solvent of toluene/diethyl ether, which was irradiated at ?78°C for short period, was completed within 15 min. The reaction was allowed for further reaction in the dark until monomer was fully consumed. It was found that increase in the conversion of monomer to polymer during the irradiation is very limited. Confirmation of the linear dependence of number‐average molar mass of resulting polymer on % conversion together with the fact that polymerization proceeds until monomer consumption, and controllability of number‐average molar mass of resulting polymer, depending on the molar ratio of monomer and initiator, strongly suggests the living nature of this polymerization, unless reaction temperature becomes higher than 0°C, i.e., the absence of chain breaking process. The narrow molar mass distribution, whose polydispersity index values are less than 1.2, reveals that the rate of initiation where irradiation is usually completed within 15 min is much faster than that of propagation in cationic nature in this system. Effect of some major factors, such as solvent polarity and temperature, on the living nature of the polymerization was also investigated. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 3581–3586, 2006     

Single‐shot High Dynamic Range Imaging Using Coded Electronic Shutter

Typical high dynamic range (HDR) imaging approaches based on multiple images have difficulties in handling moving objects and camera shakes, suffering from the ghosting effect and the loss of sharpness in the output HDR image. While there exist a variety of solutions for resolving such limitations, most of the existing algorithms are susceptible to complex motions, saturation, and occlusions. In this paper, we propose an HDR imaging approach using the coded electronic shutter which can capture a scene with row‐wise varying exposures in a single image. Our approach enables a direct extension of the dynamic range of the captured image without using multiple images, by photometrically calibrating rows with different exposures. Due to the concurrent capture of multiple exposures, misalignments of moving objects are naturally avoided with significant reduction in the ghosting effect. To handle the issues with under‐/over‐exposure, noise, and blurs, we present a coherent HDR imaging process where the problems are resolved one by one at each step. Experimental results with real photographs, captured using a coded electronic shutter, demonstrate that our method produces a high quality HDR images without the ghosting and blur artifacts.     

Rheological and electrical properties of polycarbonate/multi-walled carbon nanotube composites

Rheological and electrical properties of the polycarbonate (PC)/multi-walled carbon nanotube (MWNT) were studied. The MWNT was funtoinalized by treating with the hydrogen peroxide (H₂O₂). The H₂O₂ treated MWNT was dried by thermal and freeze drying methods. From the morphological studies, the degree of entanglement of the MWNT was decreased after treating with the H₂O₂. For the H₂O₂ treated MWNT (thermal drying), the length of the MWNT was shortened compared that of the H₂O₂ treated MWNT (freeze drying). The rheological and electrical properties of the PC/MWNT (H₂O₂ treated) composites increased compared that of the PC/MWNT (untreated) composites. Also, the electrical conductivity showed higher value for the PC/MWNT (H₂O₂ treated, freeze drying) composites compared that of the PC/MWNT (H₂O₂ treated, thermal drying) composites. From the results of the morphological, rheological, and electrical properties of the PC/MWNT composites, it is suggested that the electrical and rheological properties of the PC/MWNT composites are affected by the MWNT-MWNT network structure, which is related with the MWNT morphologies such as the degree of aggregation and aspect ratio of the MWNT.     

Novel method of preparing Ag–Hg alloy on polyacrylamide films and their structure

A novel method is proposed of preparing thin Ag–Hg alloy on PAAm film surface at room temperature: The film of interest is formed by holding PAAm aqueous solution with AgNO₃ in Hg-saturated atmosphere. Two kinds of films, one of which is a conductor and the other an insulator, can be selectively formed with pH-controlled PAAm solution by ammonia. The conducting surface is assigned to the α phase of Ag–Hg alloy by means of X-ray analysis. Potentiometric titration and IR spectral studies suggest the existence of PAAm–Ag⁺ complexes. On the basis of their structure and the oxidation and reduction potential of Ag⁺ and Hg²⁺, the mechanism of film formation is also discussed.