某铜冶炼渣选矿厂SAB流程磨机衬板与钢球优化实践*

目前大多数铜冶炼渣选矿厂采用半自磨机—球磨机流程（SAB流程）进行粉磨作业，由于铜冶炼渣硬度大、性脆、易碎难磨，磨机衬板及磨矿介质消耗较大。针对某铜冶炼渣选矿厂开展了SAB流程衬板和钢球的优化研究。结果表明：①半自磨机用压条型铬钼钢衬板替代整体式锰钢衬板，使用寿命提高106.67%；球磨机用橡胶衬板替代锰钢衬板，使用寿命提高30%以上；检修强度大幅度降低，设备运转率明显提高。②半自磨机和球磨机由添加铸造钢球变更为锻造钢球，失圆率大幅降低；半自磨机补加球球径由120 mm调整为140 mm，增强了冲击破碎效果；球磨机补加钢球球径由60 mm调整为50 mm，磨矿浓度从75%提高到80%，研磨效果得到改善。③在磨矿细度保持不变的情况下，系统台时处理能力提高15.55%，钢球消耗降低26.32%，电力单耗降低26.67%，单位磨矿成本降低29.07%。企业经济效益和社会效益得到显著提高，对同行业具有一定的参考价值。     

金属多孔材料喷墨制备法的研究与进展

喷墨三维打印作为金属增材制造技术的一种重要方法,已广泛应用于金属多孔材料的制备,具有成本低、操作简单、成型材料范围广、孔结构设计灵活性大,较好的制件精度和结构精细度等优点.系统地总结了钛及钛合金、不锈钢、镍基合金、铝合金等多孔材料喷墨三维打印技术制备工艺与组织结构的国内外最新研究进展、目前存在的问题,以及应用前景.     

Preparation of molecularly imprinted fluorescence sensor based on carbon quantum dots via precipitation polymerization for fluorescence detection of tetracycline

A facile and effective method was proposed to prepare the molecularly imprinted fluorescence sensor with carbon quantum dots, which were modified vinyl groups by acrylic acid on the surface. The obtained fluorescence composite material was investigated by transmission electron microscope and Fourier transform infrared spectra. After the experimental conditions were optimized, a linear range of 1.0–60 μmol L⁻¹ was obtained and the detection limit was 0.17 μmol L⁻¹. The novel fluorescence sensor can be successfully used to detect tetracycline in real samples. This study provides a convenient strategy for selective recognition and rapid detection of tetracycline in the complex environment.     

Structural,morphological, dielectric and magnetic properties of Zn-Zr co-doping yttrium iron garnet

In this study, yttrium iron garnet co-doped with Zn and Zr atoms with a chemical formula Y₃Zn_xZr_xFe_(5−2x)O₁₂ (x = 0.0-0.3) has been successfully prepared by the solid-state reaction method. The effects of doping concentration on the microstructure, crystal structure, magnetic properties, and dielectric properties of Y₃Zn_xZr_xFe_(5−2x)O₁₂ were investigated. The microstructure analysis indicates that co-doping of YIG with Zn and Zr can effectively reduce the grain size of the ceramic. The crystal structure results reveal that the doping concentration of Zn–Zr has substantial influence on the lattice parameters of YIG, such as, increases the lattice constant, crystal cell size, and interplanar spacing. However, the second phase of ZrO₂ appears once x ≥ 0.15. Additionally, the dielectric properties of YIG ferrite can be regulated using this Zn–Zr co-doping method. Zn–Zr co-doping can improve the dielectric stability and reduce the dielectric loss at high temperature. The magnetization measurement shows that the saturation magnetization is stabilized at x < 0.15, and the magnetic loss is decreased with the increase in the doping concentration. Overall, the findings show that the ceramic with x = 0.1 exhibits better properties included high saturation magnetization (24.607 emu/g), low magnetic loss (0.0025 @ 1 MHz), and relatively low dielectric loss (496 @ 400°C).     

Effects of ethylene-octene copolymer (POE) on the brittle to ductile transition of high-density polyethylene/POE blends

Three kinds of ethylene-octene copolymers (POE) were melt-blended with high-density polyethylene (PE-HD) in different proportions. Detailed characterizations were conducted to analyze their structural differences of POE and its effects in toughening PE-HD. The higher molecular weight POE can improve the toughness of PE-HD. 60:40 PE-HD/POE is elongated to break up to 700% while impact strength is 84.7 kJ/m² at −30°C, which is 21-fold of PE-HD. In the brittle to ductile transition (BDT) during impact, the fracture mechanism changes from the crazing mode to the shear yield-plastic deformation mode. The BDT temperature decreases as the POE molecular weight and its content increase. The interface strength in tension is estimated to access their effects. The Boltzmann-type models were successfully extended to describe the typical S-shaped curves in BDT of notched impact strength vs POE content or temperature. The supplementary decay model is suggested for the attenuation in toughening. Transition map in impact is proposed to select the use range of composition (c ) and temperature (T ) for high toughness. The curves are converted into 3D graph of T -c -impact strength for illustrating their coupling-separate effects, and further into the contour map of impact strength in T -c space for finding their partial equivalence.     

Tuning effect of silicon substitution on magnetic and high frequency electromagnetic properties of R2Fe17 and their composites

In this work, we report the tuning effect of the Si substitution on the magnetic and high frequency electromagnetic properties of R₂Fe₁₇ compounds and their paraffin composites. It is found that the introduction of Si can remarkably improve the magnetic and electromagnetic properties of the R₂Fe₁₇ compounds, making the R₂Fe_17–xSi_x-paraffin composites excellent microwave absorption materials (MAMs). By introducing the Si element, their saturation magnetizations decrease slightly, while much higher Curie temperatures are obtained. Furthermore, better impedance match is reached due to the decrease of the high-frequency permittivity ε′ by about 40%–50%, which finally enhances the performance of the microwave absorption. The peak frequency (f_RL) of the reflection loss (RL) curve moves toward high frequency domain and the qualified bandwidth (QB, RL ≤ ?10 dB) increases remarkably. The maximum QB of 3.3 GHz (12.0–15.3 GHz) is obtained for the Sm_1.5Y_0.5Fe₁₅Si₂-paraffin composite (d = 1.0 mm) and the maximum RL of ?53.6 dB is achieved for Nd₂Fe₁₅Si₂-paraffin composite (d = 2.2 mm), both surpassing most of the reported MAMs. Additionally, a distinguished dielectric microwave absorption peak is observed, which further increases the QB in these composites.     

FDC在TFT-LCD中的应用案例研究

针对x因子不明确的品质不良,以TFT-LCD某产品不良为例,提出了FDC大数据分析方法。与实际生产过程相结合,经过数据收集和过滤、数据降维和主成分分析过程,找到该品质不良的强相关因子。通过对强关联因子进行DOE实验设计,明确关键因子管控线,提高产品生产力。     

链轨节用钢15B36Cr的开发与试制

淮钢采用90 t顶底复吹转炉-LF-RH-200 mm×200 mm连铸-连轧工艺流程试生产了2炉Φ60 mm链轨节用钢15B36Cr(/%:0.30～0.37C、0.15～0.30Si、1.20～1.50Mn、≤0.040P、≤0.0505、0.20～0.40Cr、≤0.25Ni、≤0.35Cu、≤0.06Mo、0.0005～0. 0030B)。通过加严影响淬透性化学成分,控制出钢碳≥0.08%,转炉有效挡渣和下渣检测系统控制下渣,LF炉铝粒和电石渣面脱氧,RH最低真空度处理20～30 min,结晶器电磁搅拌、末端电磁搅拌和连铸低过热度保护浇铸等工艺措施,15B36Cr钢的化学成分稳定控制在内控范围内,除了B粗以外,其他类型非金属夹杂物级别全部控制在1.0以内,淬透性控制在较窄的范围内,试制钢种关键技术指标达到客户和预期设计要求。     

半纤维素基阿维菌素载药微囊的制备及性能

目前阿维菌素以高效性、无污染和低抗药性等特点而得到广泛应用，但是其稳定性较差，易降解导致使用量较大从而造成浪费。为解决上述问题，本文以半纤维素为基体，利用原位聚合法制备阿维菌素载药微囊（HDCM），通过制备条件、热降解性、储存稳定性和释放动力学研究，确定了HDCM的载药量、热稳定性及释放性能。结果表明，在芯壁比为1∶34（质量比），温度为65℃，pH为3.5的制备条件下，HDCM的载药量可达66.5%，粒径较小且分散均匀。HDCM的热降解性能和恒温热稳定性能较阿维菌素原药有所提高，最高热分解温度从261℃增加到272℃，阿维菌素原药10h后降解率达到12.1%，而载药量为66.5%的HDCM降解率仅为5.2%。HDCM的释放机理满足Fick扩散，阿维菌素原药在水中的累积释放率在12h之内达到83.8%，而HDCM的累积释放率在24h之后才有所增大，12h内其释放率仅为33.7%，表明HDCM具有极好的缓释性能。