Die attach properties of Zn–Al–Mg–Ga based high-temperature lead-free solder on Cu lead-frame

Several candidate alloys have been suggested as high-temperature lead-free solder for Si die attachment by different researchers. Among them, Zn–Al based alloys have proper melting range and excellent thermal/electrical properties. In this study, Zn–Al–Mg–Ga solder wire was used to attach Ti/Ni/Ag metallized Si die on Cu lead-frame in an automatic die attach machine. Die attachment was performed in a forming gas environment at temperature ranging from 370 to 400 °C. At the interface with Cu lead-frame, CuZn₄, Cu₅Zn₈ and CuZn intermetallic compound (IMC) layers were formed. At the interface with Si, Al₃Ni₂ IMC formed when 200 nm Ag layer was used at the die back and AgZn and AgZn₃ IMC layers when the Ag layer was 2,000 nm thick. Microstructure of the bulk solder consists of mainly two phases: one with a brighter contrast (about 80.9 wt% Zn) and the other one is a mixture of light (about 73.7 wt% Zn) and dark phases (about 45 wt% Al). Zn–Al–Mg–Ga solder wetted well on Cu lead-frame, covered entire die area and flowed in all directions under the Si die. Less than 10% voids were found in the die attach samples at die attach temperatures of 380 and 390 °C. Die shear strength was found within the acceptable limit (21.8–29.4 MPa) for all the die attach temperatures. Die shear strength of standard Pb–Sn solder was also measured for comparison and was found to be 29.3 MPa. In electrical test, maximum deviation of output voltage after 1,000 thermal cycles was found 12.1%.     

Modeling of Dispersive Materials Using Dispersion Models for FDTD Application

A nonlinear optimization algorithm based on the Nelder Mead method is used to characterize the frequency dependent permittivity of 15 materials based on Lorentz, modified Lorentz, Drude and Lorentz-Drude models. The optimized model parameters are used to calculate the complex relative permittivity of each material and compare it with experimental data. In each case, a very good match is found between the optimized and experimental data over a long wavelength range. Comparative study of the models used for each material is performed based on accuracy, wavelength range of applicability and computational efficiency. The parameters presented can be used for computer simulation of electromagnetic wave phenomena involving these materials.     

Mixed convective heat transfer enhancement in a ventilated cavity by flow modulation via rotating plate

The present study numerically explores the mixed convection phenomena in a differentially heated ventilated square cavity with active flow modulation via a rotating plate. Forced convection flow in the cavity is attained by maintaining external fluid flow through an opening at the bottom of the left cavity wall while leaving it through another opening at the right cavity wall. A counter-clockwise rotating plate at the center of the cavity acts as an active flow modulator. Moving mesh approach is used for the rotation of the plate and the numerical solution is achieved using arbitrary Lagrangian-Eulerian finite element formulation with a quadrilateral discretization scheme. Transient parametric simulations have been performed for various frequency of the rotating plate for a fixed Reynolds number (Re) of 100 based on maximum inlet flow velocity while the Richardson number (Ri) is maintained at unity. Heat transfer performance has been evaluated in terms of spatially averaged Nusselt number and time-averaged Nusselt number along the heated wall. Power spectrum analysis in the frequency domain obtained from the fast Fourier transform analysis indicates that thermal frequency and plate frequency start to deviate from each other at higher values of velocity ratio (>4).     

Synthetic Modular Antibody Construction by Using the SpyTag/SpyCatcher Protein-Ligase System

Efforts to engineer recombinant antibodies for specific diagnostic and therapy applications are time consuming and expensive, as each new recombinant antibody needs to be optimized for expression, stability, bio-distribution, and pharmacokinetics. We have developed a new way to construct recombinant antibody-like “devices” by using a bottom-up approach to build them from well-behaved discrete recombinant antibody domains or “parts”. Studies on antibody structure and function have identified antibody constant and variable domains with specific functions that can be expressed in isolation. We used the SpyTag/SpyCatcher protein ligase to join these parts together, thereby creating devices with desired properties based on summed properties of parts and in configurations that cannot be obtained by using genetic engineering. This strategy will create optimized recombinant antibody devices at reduced costs and with shortened development times.     

A similarity coefficient measure and machine-parts grouping in cellular manufacturing systems

For more than three decades, similarity coefficient measures one of the important tools for solving group technology problems have gained the attention of the research community in cellular manufacturing systems. A new similarity coefficient measure that uses a set of important characteristic properties for grouping is developed here for use as an intermediate tool to form cohesive cells. A mathematical model that uses this similarity coefficient for optimally solving the cell-formation problems in cellular manufacturing is developed. A heuristic procedure that improves the optimal methodology in term of solution capability of the large instances is devised for an efficient solution. Both the optimal methodology and the heuristic are applied to some well-known problems from literature to compare the grouping efficiencies. The similarity coefficient and the solution methodologies developed are able to solve the cell formation problems efficiently.     

Probabilistic design of ground improvement by vertical drains for soil of spatially variable coefficient of consolidation

The design of soil consolidation via prefabricated vertical drains (PVDs) has been traditionally carried out deterministically and thus can be misleading due to the ignorance of the uncertainty associated with the inherent variability of soil properties. To treat such uncertainty in the course of design of soil improvement by PVDs, more rational probabilistic methods are necessary. In this paper, a simplified probabilistic method is proposed in which the inherent variability of the coefficient of consolidation, which is the most significant uncertain soil parameter that affects the consolidation process, is considered. An easy-to-use design procedure and charts are provided for routine use by practitioners.     

Visualization and concentration measurement of a direct-injection hydrogen jet in a constant-volume vessel using spark-induced breakdown spectroscopy

In this work, spark-induced breakdown spectroscopy (SIBS) was employed to investigate the mixing process of a hydrogen jet in a constant-volume vessel. The local fuel concentration of the hydrogen jet was measured at several locations, using a SIBS sensor. A high-speed camera was used to visualize spark discharge fluctuations, and hydrogen jet concentration measurements were conducted simultaneously. Spectrally resolved atomic emissions from the plasma generated by the spark plug were examined to determine the local equivalence ratio. Direct visualization of the spark discharge provided useful information about the influence of spark discharge characteristics related to the spark timing. Using the developed SIBS sensor, atomic emission spectra were obtained from hydrogen H_α at 656 nm and nitrogen N (I) at 501 nm. Comparison of the intensity peaks of atomic emissions from hydrogen and nitrogen allows the local hydrogen concentration in a measured volume to be determined, and hence also the local equivalence ratio. The measurement results demonstrate the local variation in the equivalence ratio throughout the jet and along its axis. From the results, the spatial structure of the hydrogen jet affects the hydrogen/nitrogen mixing and could be clarified with SIBS technique when the spark is discharged.     

Static and dynamic compressive properties of polypropylene/zinc oxide nanocomposites

The effect of strain rate is widely recognized as an essential factor that influences the mechanical properties of polymer matrix composites. Despite its importance, no previous work has been reported on the high‐strain rate behavior of polypropylene/zinc oxide nanocomposites. Based on this, static and dynamic compression properties of polypropylene/zinc oxide nanocomposites, with particle contents of 1%, 3%, and 5% by weight, were successfully studied at different strain rates (i.e., 0.01 s^?1, 0.1 s^?1, 650 s^?1, 900 s^?1, and 1100 s^?1) using a universal testing machine and a split Hopkinson pressure bar apparatus. For standardization, approximately 24 nm of zinc oxide nanoparticles were embedded into polypropylene matrix for each of the tested polypropylene/zinc oxide nanocomposites. Results show that the yield strength, the ultimate strength, and the stiffness properties, of polypropylene/zinc oxide nanocomposites, were greatly affected by both particle loading and applied strain rate. Furthermore, the rate sensitivity and the absorbed energy of all tested specimens showed a positive increment with increasing strain rate, whereas the thermal activation volume showed a contrary trend. In addition, the fractographic analysis and particle dispersion of all composite specimens were successfully obtained using a field emisission scanning electron microscopy. POLYM. ENG. SCI., 54:949–960, 2014. © 2013 Society of Plastics Engineers     

Influence of Elevated Temperature and Stress Ratio on the Fatigue Response of AM60B Magnesium Alloy

The fatigue response of a high pressure die-cast AM60B Mg alloy is studied at room and elevated temperatures. The fatigue tests are conducted with stress ratio of R?=?0.1 and frequency of 30?Hz. The main objective is to determine whether elevated temperature would affect the fatigue response of the alloy. In addition, fatigue crack growth characteristics of the alloy is investigated at room temperature. The purpose of this test is to ascertain the capability and accuracy of a finite element approach coupled with the Walker model in assessing the life cycle of the alloy, in consideration of the influence of stress ratio.