Implementation of best manufacturing practices using logic models and system dynamics: project design and project assessment views

In today’s global competitive environment, the need for continuous improvement is a matter of considerable importance within manufacturing enterprises. To this end, project managers, and managers in general, design and assess different projects with the purpose of achieving efficient processes, reducing costs and waste, increasing product and service quality, developing new products and services, enhancing customer relationship management, optimising enterprise resources, and so on. However, it is well-known that managing enterprise resources in order to accomplish effective completion of projects is a complex task to carry out. Furthermore, it has been recognised that the way staff actually understands the purpose of a project, the way they perform different project activities, and how they are able to influence project design and assessment are key factors for influencing the success of a project. This paper presents a systemic methodology to design and assess projects more effectively and efficiently based on program logic models and system dynamics with the aim of facilitating a clear understanding of the needs, purposes, goals, activities and tasks of a project among its stakeholders towards achieving success.     

Special factors,periodicity, and an application to Sturmian words

Let w be a finite word and n the least non-negative integer such that w has no right special factor of length and its right factor of length n is unrepeated. We prove that if all the factors of another word v up to the length n + 1 are also factors of w, thenv itself is a factor ofw. A similar result for ultimately periodic infinite words is established. As a consequence, some ‘uniqueness conditions’ for ultimately periodic words are obtained as well as an upper bound for the rational exponents of the factors of uniformly recurrent non-periodic infinite words. A general formula is derived for the ‘critical exponent’ of a power-free Sturmian word. In particular, we effectively compute the ‘critical exponent’ of any Sturmian sequence whose slope has a periodic development in a continued fraction. Received: 6 May 1999 / 21 February 2000     

Optimal acceptance sampling plans for log-location-scale lifetime models using average risks

Assuming that the probability of obtaining a defective unit in a production process, p, is not constant, a versatile methodology is presented for determining optimal failure-censored reliability sampling plans for log-location-scale lifetime models. The optimization procedure to decide the acceptability of a product is usually sufficiently accurate for the most widely used parametric lifetime models, such as the Weibull and lognormal distributions, and fairly robust to small deviations in the prior knowledge. Moreover, lower and upper bounds on the optimal sample size, and the corresponding acceptance constants, are derived in closed-forms. The proposed approach extends the traditional sampling plans to those cases in which appreciable prior information on p exists, and also allows the analyst the flexibility to delimitate the range of p and to incorporate into the reliability analysis prior impartiality between the producer and the consumer. In addition, the practitioners may achieve substantial savings in sample size, better information on the production process and better assessment of the true producer and consumer risks. An example related to the acceptability of a certain kind of gyroscope is included for illustrative purposes. Various practical prior distributions are considered to describe the random fluctuations in the proportion defective.     

Speciation of the Fe(II)–Fe(III)–H2SO4–H2O system at 25 and 50 °C

This work presents theoretical and experimental results on the speciation of the Fe(II)–Fe(III)–H₂SO₄–H₂O system in concentrated solutions (up to 2.2 m H₂SO₄ and 1.3 m Fe). The aim was to study the chemical equilibria of iron at 25 and 50 °C in synthetic aqueous sulphuric acid solutions that contain dissolved ferric and ferrous ion species. Raman spectroscopy, volumetric titration and conductivity measurements have been carried out in order to study the presence of specific ions and to characterize the ionic equilibrium. A thermochemical equilibrium model incorporating an extended Debye–Hückel relationship was used to calculate the activities of ionic species in solution. Model calculations were compared with experimental results. Model simulations indicate that anions, cations and neutral complexes coexisted in the studied system, where the dominant species were HSO₄⁻, H⁺, Fe²⁺ and FeH(SO₄)₂⁰. This indicated that these solutions showed a high buffer capacity due to the existence of bisulphate ions (HSO₄⁻), which presented the highest concentration. A decrease in the concentration of H⁺ and Fe³⁺ took place with increasing temperature due to the formation of complex species. Standard equilibrium constants for the formation of FeH(SO₄)₂⁰ were obtained in this work: log K_f⁰ = 8.1 ± 0.3 at 25 °C and 10.0 ± 0.3 at 50 °C.     

Statistical Pattern Modeling in Vision-Based Quality Control Systems

Machine vision technology improves productivity and quality management and provides a competitive advantage to industries that employ this technology. In this article, visual inspection and quality control theory are combined to develop a robust inspection system with manufacturing applications. The inspection process might be defined as the one used to determine if a given product fulfills a priori specifications, which are the quality standard. In the case of visual inspection, these specifications include the absence of defects, such as lack (or excess) of material, homogeneous visual aspect, required color, predetermined texture, etc. The characterization of the visual aspect of metallic surfaces is studied using quality control chars, which are a graphical technique used to compare on-line capabilities of a product with respect to these specifications. Original algorithms are proposed for implementation in automated visual inspection applications with on-line execution requirements. The proposed artificial vision method is a hybrid between the two usual methods of pattern comparison and theoretical decision. It incorporates quality control theory to statistically model the pattern for defect-free products. Specifically, individual control charts with 6-sigma limits are set so the inspection error is minimized. Experimental studies with metallic surfaces help demonstrate the efficacy and robustness of the proposed methodology.     

Comments on the Force on Pinned Vortices in Superconductors

The question of the nature of the force, usually referred to as the “Lorentz force” experienced by vortices in superconductors has arosen new attention in the last years. This paper contains some observations that may help understand the nature of this force, at least for stationary, pinned vortices. One observation is that the force is not proportional to the electromagnetic coupling constant, i.e. the electric charge. This points to the importance of kinematical analysis in discussing it. A second observation refers to the fact that in the London limit, kinetic energy dominates over magnetic energy in the formation energy of a vortex. We give an exact derivation of the force using the London model. We indicate that in the Ginzburg–Landau theory the same result obtains. Our derivation shows also the origin of additional forces experienced by the vortex near the sample surface.     

Atmospheric-pressure dielectric barrier discharge generation by a full-bridge flying capacitor multilevel inverter

A new configuration of a resonant full-bridge flying capacitor multicell inverter has been designed and constructed with the aim of achieving an extended output voltage frequency range with low harmonic distortion and reduced semiconductor commutation losses. This configuration was tested as a power supply for two different coaxial dielectric barrier discharge reactors, one of them employed for electric characterization and the other one for inorganic compound elimination in an aqueous solution. Two different gas mixtures, 90% Ar–10% O_2 and80% Ar–20% O_2, were individually supplied during the experiments; the results showed a highefficiency removal of meta-cresol(m-cresol) to the order of 98%, which was obtained by adding more oxygen to the plasma gas mixture.     

Stability and mechanical evaluation of bovine pericardium cross-linked with polyurethane prepolymer in aqueous medium

The present study investigates the potential use of non-catalyzed water-soluble blocked polyurethane prepolymer (PUP) as a bifunctional cross-linker for collagenous scaffolds. The effect of concentration (5, 10, 15 and 20%), time (4, 6, 12 and 24 h), medium volume (50, 100, 200 and 300%) and pH (7.4, 8.2, 9 and 10) over stability, microstructure and tensile mechanical behavior of acellular pericardial matrix was studied. The cross-linking index increased up to 81% while the denaturation temperature increased up to 12 °C after PUP crosslinking. PUP-treated scaffold resisted the collagenase degradation (0.167 ± 0.14 mmol/g of liberated amine groups vs. 598 ± 60 mmol/g for non-cross-linked matrix). The collagen fiber network was coated with PUP while viscoelastic properties were altered after cross-linking. The treatment of the pericardial scaffold with PUP allows (i) different densities of cross-linking depending of the process parameters and (ii) tensile properties similar to glutaraldehyde method.