Rheology and Consolidation of Colloidal Alumina-Coated Silicon Nitride Suspensions

In an attempt to improve the colloidal processing of Si₃N₄ ceramics, we studied the rheology and consolidation of colloidal suspensions of Si₃N₄ particles (average particle size 0.7 μm) with small Al₂O₃ particles (average particle size 20 nm). It was found that at pH >7, the viscosity of the mixtures increased and then decreased with an increasing concentration of Al₂O₃. λpotential measurements, optical micrographs, and visible light absorptance measurement suggest that such viscosity behavior is due to clustering of Si₃N₄ particles bridged by the small Al₂O₃ particles. This is also supported by the Derjaquin-Landau-Verwey-Overbeek (DLVO) potential calculations that show the barrier height in the DLVO potential between Al₂O₃ and Si₃N₄ is small. The small barrier height under current experimental conditions stems from the small size of the Al₂O₃ particles. The small barrier height allows the thermal motion of the two kinds of particles to overcome the barrier and attach to each other. The adsorption of small Al₂O₃ particles on Si₃N₄ can occur even when both Al₂O₃ and Si₃N₄ carry the same sign of charges. The adsorption of Al₂O₃ on Si₃N₄ also increases the density of consolidated compacts.     

Scaling Analysis for the Axial Displacement and Pressure of Flextensional Transducers

We have examined the axial displacement, Δ h , and maximum axial pressure, P _max, of flextensional transducers such as the moonies and the rainbows with both scaling and mechanical analyses. For a constant electric field E across the transducer, Δ h / t ∝ E / t ² where t is the thickness of the rainbow or the thickness of the metal end cap of the moonie and Δ h / t , the relative axial displacement. Thus, for a constant voltage V across the transducer, Δ h / t ∝ V / t ³. As for the maximum pressure, P _max t ² for the rainbows and P _max∝ wt for the moonies where t is the thickness of the rainbow or the thickness of the metal end cap of the moonie and w the thickness of the piezoelectric disk of the moonie. These predictions agree well with the experimental results found in the rainbows and the moonies. Our analysis showed that although the rainbows and the moonies differ in design and processing, the underlying physics for the enhancement in the axial displacement are essentially the same: The nonuniform distribution of d ₃₁ through the thickness of the transducer causes the transducer to arch or flatten with an applied electrical field, which leads to the enhancement in the axial displacement. The only difference is that, for the transducer to arch, the applied field is in the opposite direction to the polarization in the rainbows but in the same direction as the polarization in the moonies.     

Effects of ion group content and polyol molecular weight on physical properties of HTPB‐based waterborne poly(urethane‐urea)s

A series of waterborne poly(urethane‐urea)s, WPUUs, based on using nonpolar hydroxyl‐terminated polybutadiene (HTPB) as the soft segment, were successfully synthesized in this article. The effects of the COOH group content and soft‐segment molecular weight (Mn_s) on the dispersion, morphology, and physical properties were investigated. Variations of the particle size, viscosity, and zeta potential were first governed by the hydrophilicity of the polymer chain, and then by the swelling derived from water. Fourier transfer infrared spectroscopy (FTIR) and differential scanning calorimetry (DSC) indicated that the degree of phase separation decreased as the COOH group content increased or as Mn_s decreased. However, the hydrogen bonding between the soft and hard segments and the two‐phase mixing could not occur in this nonpolar HTPB‐based WPUU system, indicating that the hard segments tended to form smaller domains and to pack more loosely. It was attributed to the fact that the presence of bulky ionic salt groups destroyed the ordered arrangement of the hard segments. In this case, the increases of the interface area between the soft and hard phases resulted in that the present behaviors were similar to the phase mixing. In tensile properties, HTPB‐based WPUUs exhibited higher tensile stress, elongation at break, and modulus as the COOH group content decreased or as Mn_s decreased. In thermal degradation, the introduction of HTPB polyol improved the thermal stability of WPUU. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Ontology-based similarity for product information retrieval

Product development of today is becoming increasingly knowledge intensive. Specifically, design teams face considerable challenges in making effective use of increasing amounts of information. In order to support product information retrieval and reuse, one approach is to use case-based reasoning (CBR) in which problems are solved “by using or adapting solutions to old problems.” In CBR, a case includes both a representation of the problem and a solution to that problem. Case-based reasoning uses similarity measures to identify cases which are more relevant to the problem to be solved. However, most non-numeric similarity measures are based on syntactic grounds, which often fail to produce good matches when confronted with the meaning associated to the words they compare. To overcome this limitation, ontologies can be used to produce similarity measures that are based on semantics. This paper presents an ontology-based approach that can determine the similarity between two classes using feature-based similarity measures that replace features with attributes. The proposed approach is evaluated against other existing similarities. Finally, the effectiveness of the proposed approach is illustrated with a case study on product–service–system design problems.     

Synthesis of copolyimide containing fluorine and naphthalene with synergizing effect on dielectric constants

Summary Novel copolyimides containing fluorine and naphthalene groups were synthesized from 4,4-(Hexafluoroisopropylidene)diphthalic dianhydride (6FDA) and two diamines, 1,4-Bis(4-amino-2-trifluoromethylphenoxy) benzene (BATB) and 2,7-bis(4-aminophenoxy) naphthalene (BAPN) in various ratios via thermal imidization. The introduction of fluorinated groups into dianhydride improved transparency of copolyimides. All films are transparent. The structures and physical properties of copolyimides were characterized by FT-IR, DSC, TGA, XRD, UV-Vis and dielectric analyzer to study the effect of diamines on the physical properties of modified polymers. Copolyimides containing a higher percentage of BAPN have higher glass transition temperature and are less soluble in organic solvents. The copolyimide consisting of 50/50 mole% of BATB/BAPN has the lowest dielectric constant (2.60 at 1 KHz), reflecting the synergizing effect from both diamines.     

A novel synthesis method for the preparation of aromatic poly(imide benzoxazole) from trimellitic anhydride chloride and bis(o‐aminophenol)

A poly(imide benzoxazole) was prepared directly from trimellitic anhydride chloride and 2,2‐bis(3‐amino‐4‐hydroxyphenyl)hexafluoropropane (BisAPAF) monomers in a two‐step method. In the first step, a poly(hydroxyamide amic acid) precursor was synthesized by the low‐temperature solution polymerization in an organic solvent. Subsequently, thermal cyclodehydration of the poly(hydroxyamide amic acid) precursor at 350°C produced the corresponding poly(imide benzoxazole). The inherent viscosity of the precursor polymer was 0.22 dL/g. The cyclized poly(imide benzoxazole) showed a glass transition temperature (T_g) at 329°C and a 5% weight loss temperature at 530°C in nitrogen and at 525°C in air. The poly(imide benzoxazole) is amorphous as evidenced by the wide‐angle X‐ray diffraction measurement. The structures of the precursor polymer and the fully cyclized polymer were characterized by Fourier transform infrared (FTIR) and proton nuclear magnetic resonance spectroscopy (¹H NMR). © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 2388–2391, 2003     

Double Precursor Solution Coating Approach for Low-Temperature Sintering of [Pb(Mg1/3Nb2/3)O3]0.63[PbTiO3]0.37 Solids

Lead-based piezoelectric ceramics typically require sintering temperatures higher than 1000°C at which significant lead loss can occur. Here, we report a double precursor solution coating (PSC) method for fabricating low-temperature sinterable polycrystalline [Pb(Mg_1/3Nb_2/3)O₃]_0.63-[PbTiO₃]_0.37 (PMN–PT) ceramics. In this method, submicrometer crystalline PMN powder was first obtained by dispersing Mg(OH)₂-coated Nb₂O₅ particles in a lead acetate/ethylene glycol solution (first PSC), followed by calcination at 800°C. The crystalline PMN powder was subsequently suspended in a PT precursor solution containing lead acetate and titanium isopropoxide in ethylene glycol to form the PMN–PT precursor powder (second PSC) that could be sintered at a temperature as low as 900°C. The resultant d ₃₃ for samples sintered at 900°, 1000°, and 1100°C for 2 h were 600, 620, and 700 pm/V, respectively, comparable with the known value. We attributed the low sintering temperature to the reactive sintering nature of the present PMN–PT precursor powder. The reaction between the nanosize PT and the submicrometer-size PMN occurred roughly in the same temperature range as the densification, 850°–900°C, thereby significantly accelerating the sintering process. The present PSC technique is very general and should be readily applicable to other multicomponent systems.     

The effect of alkyd resins on the properties of AA‐NC semi‐IPNs as binders in wood finish

Wood coatings of AA‐NC semi‐interpenetrating polymer networks (semi‐IPNs), made from acid curing amino‐alkyd resins (AA) and nitrocellulose (NC), were prepared by sequential polymerization method. To investigate the effects of oil length on the properties of AA‐NC semi‐IPNs, three grades of alkyd resins (Alkyd) containing 38, 48, and 58% oil were synthesized with phthalic anhydride, glycerol, and soybean oil, employing alcoholysis method. The butylated urea formaldehyde resin (UF) and melamine formaldehyde resin (MF) were also prepared in this study. The AA‐NC semi‐IPNs were maintained at a weight ratio of AA : NC of 25 : 75, where the AA was the composition of MF : UF : Alkyd of 7.5 : 22.5 : 70 (by weight), and 10% of p‐toluene sulfonic acid solution (concentration, 25% in isopropyl alcohol) based on the weight of amino resins was added as acid catalyst. The properties of coatings such as viscosity, drying time, and gel time, and the properties of films including adhesion, hardness, abrasion resistance, impact resistance, tensile strength, released formaldehyde, lightfastness, solvent resistance, and durability were examined. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 1923–1927, 2004     

Effects of molecular weight and molecular structure of low profile additives on the properties of bulk molding compound (BMC)

The effects of molecular weight and molecular structure of styrene(St)‐based and vinyl acetate(VAc)‐based low‐profile additive (LPA) on the curing kinetics and compatibility of unsaturated polyester (UP)/LPA system and linear shrinkage, water absorption rate, surface gloss and pigmentability of bulk molding compound (BMC) were investigated. Results show that the curing reaction rate decreases with an increase of the molecular weight of LPA due to the chain entanglement effect. The plasticizing effect of LPA on the (UP) network was reduced with an increase of the molecular weight of LPA. Water absorption of BMC increases as the molecular weight of LPA increases, implying that more microvoids were formed inside the BMC, resulting a lower linear shrinkage rate, and worse pigmentability. However, good shrinkage control LPA does not necessarily lead to a smoother surface and better surface gloss. Furthermore, modified LPAs possess better compatibility with UP, the final curing conversion of UP is elevated, and both better shrinkage control and surface properties are also observed.