Straight-through microchannel devices for generating monodisperse emulsion droplets several microns in size

The authors recently proposed a promising technique for producing monodisperse emulsions using a straight-through microchannel (MC) device composed of an array of microfabricated oblong holes. This research developed new straight-through MC devices with tens of thousands of oblong channels of several microns in size on a silicon-on-insulator plate, and investigated the emulsification characteristics using the microfabricated straight-through MC devices. Monodisperse oil-in-water (O/W) and W/O emulsions with average droplet diameters of 4.4–9.8 μm and coefficients of variation of less than 6% were stably produced using surface-treated straight-through MC devices that included uniformly sized oblong channels with equivalent diameters of 1.7–5.4 μm. The droplet size of the resultant emulsions depended greatly on the size of the preceding oblong channels. The emulsification process using the straight-through MC devices developed in this research had very high apparent energy efficiencies of 47–60%, defined as (actual energy input applied to droplet generation/theoretical minimum energy input necessary for making droplets) × 100. Straight-through MC devices with numerous oblong microfluidic channels also have great potential for increasing the productivity of monodisperse fine emulsions.     

Case learning for CBR-based collision avoidance systems

With the rapid development of case-based reasoning (CBR) techniques, CBR has been widely applied to real-world applications such as collision avoidance systems. A successful CBR-based system relies on a high-quality case base, and a case creation technique for generating such a case base is highly required. In this paper, we propose an automated case learning method for CBR-based collision avoidance systems. Building on techniques from CBR and natural language processing, we developed a methodology for learning cases from maritime affair records. After giving an overview on the developed systems, we present the methodology and the experiments conducted in case creation and case evaluation. The experimental results demonstrated the usefulness and applicability of the case learning approach for generating cases from the historic maritime affair records.     

Morphological and crystallographic features of γ-γ′ Ni-Al and Ni-Al-Ti two-phase bicrystals

Several- Ni-Al and Ni-Al-Ti two-phase bicrystals were made by the solid-state diffusion couple method. Each couple consisted of a-phase single crystal and a pure-Ni polycrystal, and was annealed at 1473 K in an Ar gas atmosphere. Single crystal layers of-phase with uniform thickness always grow into the parent-phase single crystals. The resultant/ interface has no voids or facets regardless of the orientation of interface and the chemical composition of the-phase. Porosity formation due to the Kirkendall effect is observed in the diffused region. Concentration profiles exhibit nearly constant gradients in-phase. The orientation relationship between both phases is found to be 001//001, that is, the-phase grows epitaxially along the crystal orientation of-phase.     

Texture evolution during hot-rolling and recrystallization in B2-type FeAl, NiAl and CoTi intermetallic compounds

The texture evolution during the hot-rolling and the recrystallization of B2-type Fe–48Al, Ni–50Al and Co–50Ti (expressed by at.%) intermetallic compounds were investigated. By hot-rolling at 973 K, Fe–48Al showed a microstructure with coarse grains elongated along rolling direction, while Ni–50Al and Co–50Ti showed a deformed microstructure featured by the heavily distorted (elongated) grains and/or the deformation bands. The hot-rolling texture of Fe–48Al was composed of {111}<uvw>, while those of Ni–50Al and Co–50Ti were composed of {111}<110> and {111}<112>, respectively. After annealing, the recrystallized grains were preferentially nucleated at the grain boundaries for Fe–48Al, and in the heavily distorted regions or the deformation bands for Ni–50Al and Co–50Ti. The orientations of the recrystallized grains were similar with those of the deformed matrix, especially for Ni–50Al and Co–50Ti. The recrystallization textures were generally more dispersive than the hot-rolling texture. Based on these results, the texture evolution during the hot rolling and the recrystallization of the B2-type intermetallic compounds were discussed.     

Flat erosion magnetron sputtering with a moving unbalanced magnet

A flat erosion-sputtering system has been developed using a rotating unbalanced and asymmetrical magnet. Target utilization and uniformity of erosion on the 5-in. target were greatly improved over the usual magnetron sputtering system by using a novel magnetron cathode to generate a wider, rotating magnetic flux. The novel magnetron cathode used the yoke magnet in which the stronger magnet set shifted towards the center and the weaker towards the periphery. This yoke magnet was attached to slant toward the center of rotation and rotated during sputtering. The estimated target utilization went up to 80% when the target was finally used up, and the uniformity of sputtered film was within 5% over an area 80 mm in diameter.     

Dominant stress region for crack initiation at interface edge of microdot on a substrate

In order to examine the mechanics of crack initiation at the free interface edge of a microcomponent on a substrate, delamination tests are carried out for two specimen shapes of Cr microdots on a SiO₂ substrate. The microdots of the first specimen are shaped like the frustum of a round cone. The Cr microdots are successfully delaminated from the SiO₂ substrate in a brittle manner and the critical load is measured by atomic force microscopy (AFM) with a lateral loading apparatus. Stress analysis reveals that a singular stress field exists near the interface edge and the strength for the crack initiation is governed by the intensified normal stress field. The critical stress intensity parameter is evaluated as K_σC ≈ 0.24 MPa m^0.39. Similar delamination tests are conducted for microdots shaped like the frustum of an oval cone. The stress distributions at the crack initiation of this specimen shape show a higher normal stress than the first specimen shape in the region near the interface edge of about x < 40 nm, while it is lower in the region of about x > 50 nm (x: distance from the edge). This suggests a limitation of conventional fracture mechanics: namely, the crack initiation in these specimens is not uniquely governed by the intensity of the singular field. It is found that the delamination crack is initiated when the averaged stress σ_ya in the region of 90-130 nm reaches 190-270 MPa, regardless of the specimen shape. This indicates that the dominant stress region of crack initiation is roughly estimated as 90-130 nm and the criterion is given in terms of the averaged stress in the region.     

LaBGeO5 single crystals in glass and second-harmonic generation

Flower-shaped crystals with diameters of 100–200 μm consisting of LaBGeO₅ (LBGO) single crystals similar to petals were observed in the interior of transparent LBGO surface-crystallized glasses. Each flower-shaped crystal was radially grown from the surface of the included bubbles. A more intense second-harmonic generation was observed from the LBGO crystallized glasses with the flower-shaped LBGO single crystals compared to the samples without such crystals based on the Maker fringe technique and second-harmonic (SH) generation microscopy. The SH intensity for the flower-shaped LBGO single crystals monotonically decreased with increasing temperature up to 350 °C, less than the Curie temperature reported so far (530 °C). It is considered that the internal compressive stress induced by the difference in the thermal expansion between the LBGO single crystal and the corresponding glass affect the ferroelectric property of the flower-shaped LBGO single crystals in glass.     

Plan for first phase of safety demonstration tests of the High Temperature Engineering Test Reactor (HTTR)

Safety demonstration tests using the High Temperature Engineering Test Reactor (HTTR) will be conducted for the purpose of demonstrating inherent safety features of High Temperature Gas-cooled Reactors (HTGRs) as well as providing the core and plant transient data for validation of HTGR safety analysis codes. The first phase safety demonstration test items include the reactivity insertion test and the coolant flow reduction test. In the reactivity insertion test, which is the control rod withdrawal test, one pair out of 16 pairs of control rods is withdrawn, simulating a reactivity insertion event. The coolant flow reduction test consists of the partial loss of coolant flow test and the gas circulators trip test. In the partial loss of coolant flow test, primary coolant flow rate is slightly reduced by control system. In the gas circulators trip test one and two out of three gas circulators are run down, simulating coolant flow reduction events. The gas circulators trip tests, in which position of control rods are kept unchanged, are simulation tests of anticipated transients without scram (ATWS).     

Stochastic unit commitment problem

The electric power industry is undergoing restructuring and deregulation. We need to incorporate the uncertainty of electric power demand or power generators into the unit commitment problem. The unit commitment problem is to determine the schedule of power generating units and the generating level of each unit. The objective is to minimize the operational cost which is given by the sum of the fuel cost and the start‐up cost. In this paper we propose a new algorithm for the stochastic unit commitment problem which is based on column generation approach. The algorithm continues adding schedules from the dual solution of the restricted linear master program until the algorithm cannot generate new schedules. The schedule generation problem is solved by the calculation of dynamic programming on the scenario tree.     

Note: high-pressure generation using nano-polycrystalline diamonds as anvil materials

Nano-polycrystalline diamonds (NPDs) consist of nanosized diamond grains oriented in random directions. They have high toughness and isotropic mechanical properties. A NPD has neither the cleavage feature nor the anisotropy of hardness peculiar to single-crystal diamonds. Therefore, it is thought to be useful as a diamond anvil. We previously reported the usefulness of a NPD as an anvil for high-pressure development. In this study, some additional high-pressure generating tests using diamond anvils of various shapes prepared from NPDs were conducted to investigate the advantage of using NPDs for anvil applications. The results revealed that the achievable pressure value of a NPD anvil with a culet size of more than 300 μm is about 1.5 to 2 times higher than that of single-crystal diamond anvils, indicating that NPD anvils have considerable potential for large-volume diamond anvils with large culet sizes.