Fundamental studies on enhancing heat transfer in contact zone during high efficiency grinding

On the basis of research on the thermal effect in grinding contact zone during high efficiency grinding, an idea of enhancing heat transfer in contact zone using high pressure water jet impinging is advanced. Fundamental heat transfer experiments on enhancing heat transfer with high pressure water jet impinging were completed. The maximum speed of jet impinging reaches 110m/s. The experimental results of transient and steady-state experiment prove that the critical heat flux and the heat-transfer coefficient of water jet impinging are 70 and 30 times those of the pool boiling, respectively. Furthermore, a new grinding fluid supply system was employed to enhance heat transfer in grinding zone by high-pressure water jet impingement during creep feed grinding. The experimental results show that high-pressure water jet impinging has remarkable cooling effect. The temperature of the workpiece surface can be steadily kept below 100℃, while the workpiece is badly burnt with conventional coolant supply. The stu     

GA-BP网络建模在套料钻性能预测中的应用

将BP神经网络建模技术和遗传算法(GA)应用于套料钻性能预测。利用BP神经网络建立套料钻性能预测模型,通过比较实际误差梯度值与给定误差梯度值,来确定BP网络是否处于局部极小状态;GA仅在BP网络处于局部极小时进行学习,对BP网络的连接权值进行优化。BP神经网络和GA两者的有效结合可以解决BP算法固有的缺陷,如收敛速度慢、易陷入局部极小等。套料钻加工性能试验结果表明预测结果和实际结果吻合程度较好,验证了GA-BP网络模型在套料钻性能预测中的有效性和准确性。     

钎焊单层金刚石砂轮的现在问题及其对策

概述了用活性钎料将金刚石摩料钎焊到钢基体表现制作单层金刚石砂轮,比传统的单层电镀金刚石砂轮具有明显的工艺优势。分析指出了钎焊工艺的现在问题,即如何实现金刚石磨料与合金钎料层的结合强度、钎料层厚度的均匀性和金刚石磨料的有序排布。给出了可行的解决方案,即利用Ag-Cu-Cr或Ni-Cr等活性钎料与金刚石界面化学反应生成的Cr7C3和Cr23C7,实现钎料层与金刚石间的高强度结合;通过沙轮地貌优化,优化出摩料排布方式,然后按优化的结果排布磨料。研制出了具有磨料出露高度高、有序排布、钎料层厚度一致性、高结合强度、高锋利度单层钎焊金刚石砂轮。