The effect of pre-polymer/cross-linker storage on the elasticity and reliability of PDMS microfluidic devices

Polydimethylsiloxane (PDMS) is a commonly used material in biomedical engineering (Sollier et al. in Lab Chip 11(22):3752–3765, 2011; Palchesko et al. in PLoS ONE 7(12):e51499, 2012; Berthier et al. in Lab Chip 12(7):1224–1237, 2012). Its elastic nature makes PDMS especially attractive for microfluidic large-scale integration (mLSI) technology where micromechanical valves are actuated by deflecting a PDMS membrane under pressure. Therefore, understanding and control of PDMS elastic properties have commercial and scientific significance. In this study, we have investigated the effects of pre-polymer/cross-linker storage conditions on the mechanical properties of cured PDMS films as well as on microfluidic devices. We have showed that when the uncured components of PDMS are exposed to different humidity conditions, the elasticity of the PDMS changes and this is revealed as a change in the Young’s modulus of the cured PDMS. The high humidity (~85%) exposure for 24 h causes PDMS to become softer as confirmed by a significant decrease in the Young’s modulus values from 1.2 to 0.9 MPa. Furthermore, as the PDMS is exposed to high humidity conditions for longer periods (72 h), the Young’s modulus decreases down to 0.7 MPa. We found that exposing only the pre-polymer PDMS (Part A) to humid air does not alter the cured PDMS properties significantly, whereas exposure of the cross-linker (Part B) is responsible for the elasticity change. We have strictly controlled the storage humidity to build more reliable microfluidic chips using mLSI. As a result, actuation pressure of valves (10 psi) and defects of devices (in <30% of chips) are significantly reduced. These results suggest that to improve the manufacturing yield and reliability of PDMS devices, storage humidity should be controlled immediately after the material synthesis.     

Synchronization analysis of coupled Lienard-type oscillators by averaging

Sufficient conditions for the synchronization of coupled Lienard-type oscillators are investigated via averaging technique. The coupling considered here is fixed, nonsymmetric, and nonlinear. Under the assumption that the interconnection topology defines a connected graph, it is shown that the solutions of oscillators converge arbitrarily close to each other, starting from initial conditions arbitrarily far apart, provided that the frequency of oscillations is large enough and the initial phases of oscillators all lie in an open semicircle. It is also shown that the nearly-synchronized oscillations always take place around some fixed magnitude independent of the initial conditions and the coupling functions.     

Molecular mechanism of temporal physico/chemical changes that take place during imidization of polyamic acid: Coupled real-time rheo-optical and IR dichroism measurements

Multiple overlapping physical and chemical changes often take place during casting/drying and imidization from PMDA-ODA polyamic acid precursors from cast solutions. To shed light into details of these complex phenomena, we designed a unique real time measurement system that combines true stress, true strain, in-plane birefringence and temperature with polarized ultra-rapid scan FT-IR spectrometry (URS-FT-IR). At the early stages of heating (21°C–130 °C), initially isotropic solution cast film was observed to develop stress and birefringence as the solvent decomplexed and evaporated without showing any imidization as it was held in uniaxially constrained state. At a temperature around 130 °C, the onset of imidization reaction was detected while the stress went through a maximum. Beyond this stage, the evaporation of bound solvent and chemical conversion was observed to take place simultaneously and this is accompanied by a steady increase in birefringence. As the majority of the bound solvent evaporated, the stress and birefringence values started leveling off at long times.     

Bridging multi-scale approach to consider the effects of local deformations in the analysis of thin-walled members

Thin-walled members that have one dimension relatively large in comparison to the cross-sectional dimensions are usually modelled by using beam-type one-dimensional finite elements. Beam-type elements, however, are based on the assumption of rigid cross-section, thus they only allow considerations associated with the beam axis behaviour such as flexural-, torsional- or lateral-buckling and cannot consider the effects of local deformations such as flange local buckling or distortional buckling. In order to capture the local effects of this type shell-type finite element models can be used. Based on the Bridging multi-scale approach, this study proposes a numerical technique that is able to split the global analysis, which is performed by using simple beam-type elements, from the local analysis which is based on more sophisticated shell-type elements. As a result, the proposed multi-scale method allows the usage of shell elements in a local region to incorporate the local deformation effects on the overall behaviour of thin-walled members without necessitating a shell-type model for the whole member. Comparisons with full shell-type analysis are provided in order to illustrate the efficiency of the method developed herein.     

Influence of doctor blade gap on the properties of tape cast NiO/YSZ anode supports for solid oxide fuel cells

In this study, various tape cast NiO/YSZ anode support layers with similar geometric properties are fabricated by varying the doctor blade from 100?µm to 200?µm with an increment of 25?µm. The mechanical properties of the anode support layers are investigated by three point bending tests of 30 samples for each doctor blade gap. The reliability curves of the flexural strength data are also obtained via two-parameter Weibull distribution method. The effects of the doctor blade gap on the microstructure and the electrochemical performance of the anode support layers are determined via SEM investigations and single cell performance-impedance tests, respectively. The apparent porosities of the samples are also measured by Archimedes’ principle. The results indicate that the doctor blade gap or the resultant tape thickness influences the microstructure of tape cast NiO/YSZ anode supports significantly, yielding different mechanical and electrochemical characteristics. At a reliability level of 70%, the highest flexural strength of 110.20?MPa is obtained from the anode support layer with a doctor blade gap of 175?µm and the 16?cm² active area cell with this anode support layer also exhibits the highest peak performance of 0.483?W/cm² at an operating temperature of 800?°C. Thus, a doctor blade gap of 175?µm is found to have such a microstructure that provides not only better mechanical strength but also higher electrochemical performance.     

Optimal throughput performance in full-duplex relay assisted cognitive networks

Wireless Networks - In this paper, we study a full-duplex cooperative cognitive radio network with multiple full-duplex secondary users acting as potential relays for transmitting the packets of a...     

Experimental study of a micro-scale sloped solar chimney power plant

Journal of Mechanical Science and Technology - Solar chimney power plants (SCPP) are structures that have the potential to generate a significant amount of electrical energy without harming the...     

Lithium-Ion Desolvation Induced by Nitrate Additives Reveals New Insights into High Performance Lithium Batteries

Electrolyte additives have been widely used to address critical issues in current metal (ion) battery technologies. While their functions as solid electrolyte interface forming agents are reasonably well-understood, their interactions in the liquid electrolyte environment remain rather elusive. This lack of knowledge represents a significant bottleneck that hinders the development of improved electrolyte systems. Here, the key role of additives in promoting cation (e.g., Li⁺) desolvation is unraveled. In particular, nitrate anions (NO₃⁻) are found to incorporate into the solvation shells, change the local environment of cations (e.g., Li⁺) as well as their coordination in the electrolytes. The combination of these effects leads to effective Li⁺ desolvation and enhanced battery performance. Remarkably, the inexpensive NaNO₃ can successfully substitute the widely used LiNO₃ offering superior long-term stability of Li⁺ (de-)intercalation at the graphite anode and suppressed polysulfide shuttle effect at the sulfur cathode, while enhancing the performance of lithium–sulfur full batteries (initial capacity of 1153 mAh g⁻¹ at 0.25C) with Coulombic efficiency of ≈100% over 300 cycles. This work provides important new insights into the unexplored effects of additives and paves the way to developing improved electrolytes for electrochemical energy storage applications.     

Wind turbine speed control of a contactless piezoelectric wind energy harvester

ABSTRACT

Wind turbine control is an important task to make the electricity generation secure in terms of energy demand and machine safety. It also yields to control the desired power level and optimized energy because of the assignment of turbine speed. The contactless piezoelectric wind energy harvester (CPWEH) used in this study has three piezoelectric layers located around the shaft with 120 degrees apart and they are buckled by the magnetic force without any physical contact. The superiority of this device is to generate energy for low wind speeds such as 1.5 m/s. However, for high speeds, high total harmonic distortions (THDs) govern the waveforms, thus controlling the turbine speed becomes necessary for optimizing the output power. Encouraged by this, a small low inertia dc generator is coupled with the wind turbine, and the generator terminals are connected to a resistor through a power switch to generate a braking torque that opposes to wind speed direction. By controlling the switch properly, turbine speed is ensured to remain within a certain band, which accordingly prevents the turbine from rotating very fast at damaging wind speeds. Several experiments are performed on the developed CPWEH with/without the presented control scheme which prove the existence of promising performance of our proposal.