Introducing a proper hydrogen liquefaction concept for using wasted heat of thermal power plants-case study: Parand gas power plant

A hydrogen liquefaction concept with an innovative configuration and a capacity of 4 kg·s^-1 (345.6 t·d^-1) is developed. The concept involves an ammonia absorption refrigeration system for the pre-cooling of hydrogen and MR streams from 25 ℃ to -30 ℃. The ammonia absorption refrigeration system is fed by exhaust gases of the Parand gas power plant that are normally dissipated to the environment with a temperature of 546 ℃. The simulation is performed by Aspen HYSYS V9.0, using two separate equations of state for simulating hydrogen and MR streams to gain more accurate results especially for ortho-para conversion. Results show that conversion enthalpy estimated by Aspen HYSYS, fits very well to the experimental data. Determining the important independent variables and composition of MRs are done using trial and error procedure, a functional and straightforward method for complicated systems. The minimum temperature limit in the cooling section is lowered, and an ortho-para converter is implemented in this section. The proposed concept performs well from energy aspects and leads to COP and SEC equal to 0.271 and 4.54 kW·h·kg^-1, respectively. The main advantage of this study is in the low SEC, eliminating the losses of the distribution network, and improving the ability of the hydrogen liquefaction for energy storage in off-peak times.     

Prediction of Acid Mine Drainage: Importance of Mineralogy and the Test Protocols for Static and Kinetic Tests

Static tests, which compare the acid-generating potential and acid-neutralizing potential for a given mine waste (tailings or waste rocks), are characterized by a wide uncertainty zone in which it is impossible to accurately predict the acid-generating potential (AGP). Then, to better assess long-term AGP, kinetic tests are usually performed to provide more information about the reaction rates of the acid-generating and acid-neutralizing minerals. The present work compares the classic Sobek static test with three mineralogical static tests to assess the importance of sample mineralogy in acid mine drainage (AMD) prediction. We also investigated how experimental procedures related to static tests can influence prediction results. We used three synthetic tailings samples made by mixing well-characterized pure minerals in calibrated proportions. Although basically different in their principles and procedures, the modified Sobek and mineralogical static tests gave similar results. These AGP predictions were then validated by the use of a kinetic test. The kinetic test protocol was also modified in this study and the results obtained correlated well with the static test results, in contrast to the standard kinetic test protocol. The present work highlights the limitations of static and kinetic test procedures, and provides recommendations for a better use of these tests for more reliable AMD prediction.     

Thermal degradation behavior and kinetic studies of polyacrylamide gel in TiO2 nanoparticles synthesis

Polyacrylamide gel (PAMG) method is a simple, fast and cheap method used for the synthesis of a wide variety of nanopowders. However, no adequate results have been reported on the thermal degradation behavior of PAMG which can be very effective on the final product properties. In this work, thermal degradation behavior of PAMG in the presence of TiCl₄ as a precursor salt for synthesis of TiO₂ nanoparticles was examined in comparison with linear polyacrylamide (LPAM) and pure PAMG by thermogravimetry/differential thermal analysis. Their thermal degradation kinetics was investigated, as well. The results showed that thermal degradation of all samples occurred in two stages at different onset temperatures. Despite the high thermal stability of pure PAMG compared to LPAM, the presence of TiCl₄ as a mineral material in PAMG structure decreases the thermal degradation onset temperature, considerably. Furthermore for LPAM and PAMG, majority of weight loss occurs in the second stage, but in PAMG with TiCl₄ the weight loss occurs mainly at the first stage. For more detailed investigation, residual materials were characterized by Fourier transform infrared spectroscopy and X-ray diffraction (XRD) techniques, attributing this trend to the presence of mineral materials in PAMG structure. XRD and transmission electron microscopy were also applied to confirm anatase crystalline structure and nanoscale distribution of the TiO₂ particles synthesized via PAMG method.     

冷加工和时效处理顺序对6061铝合金力学性能的影响(英文)

研究不同的析出硬化和冷加工组合对6061铝合金拉伸性能的影响。结果表明,在不同的热处理过程中,在180℃单时效4h能提高合金的强度和伸长率。然而,双时效处理不能改善其力学性能。另外,预时效对随后的析出硬化有负面影响。合金力学性能的变化归因于析出硬化、应变硬化和加工软化的竞争而引起的显微组织演变。     

Neutronic design investigation of a liquid injection-based second shutdown system for a typical research reactor using MCNPX

Safety systems, built on state-of-the-art technology, are essential for achieving acceptable levels of plant safety to minimize hazards to the reactor and the general public. The second shutdown system(SSS) as an engineered safety feature and a part of the reactor protection system(RPS) is a means for rapidly shutting down a nuclear reactor, keeping it in a subcritical state and serving as a backup to the first shutdown system(FSS). In this research, one SSS with two types of optimum chamber designs is proposed that take into account the main current characteristic features of the Tehran research reactor with improvements over earlier designs. They are based on a liquid neutron absorber injection that is preferably different, diverse, and independent from the FSS based on the rod drop mechanism. The major design characteristics of this SSS with two different chambers were investigated using MCNPX 2.6.0 code. The performed calculations showed that the designed SSS is a reliable shutdown system, assuring an appropriate shutdown margin and injection time, with no significant effects on the effective delayed neutron fraction while causing minimal variations to the core structure. Further, the reasonable financial cost and the prolongation of the operation cycle are additional advantages of this design.     

Thermo-mechanical vibration analysis of rotating nonlocal nanoplates applying generalized differential quadrature method

In this study, thermal and small-scale effects on the flapwise bending vibrations of a rotating nanoplate, which can be the basis of nano-turbine design, have been analyzed. The nano-turbine is made of an orthotropic nanoplate with a setting angle that is modeled based on the classical plate theory (CPT) with cantilever boundary conditions. The axial forces are also included in the model as the true spatial variation due to the rotation and temperature change. The governing equations and boundary conditions are derived according to Hamilton's principle and the governing equations are solved with the aid of the generalized differential quadrature method. The effects of small-scale parameter, nondimensional angular velocity, temperature change, and setting angles in the first four nondimensional frequencies are discussed. Due to the consideration of the rotating effects, results of this study are applicable in nano-machines, such as nano-motors, nano-rotor, and other rotating nano-structures. Also, by considering the effect of thermal loading on rotation of a nanoplate, the results are useful in the design of nano-turbines.     

Quality certification and control of polymer laser sintering: layerwise temperature monitoring using thermal imaging

In additive manufacturing (3D printing) of products for aerospace, medical, or other critical applications, the quality of the manufactured part must be “certified” before it can be used. New methods are needed to certify the quality during the fabrication process. The digital 3D quality certificate (3DQC) assures that process monitor values were within specification during the entire fabrication process. This paper proposes an approach for using high resolution infrared thermal imaging to monitor the temperature of individual layers before, during, and after laser scanning. Temperature data is indexed to the part geometry using a binary template created from the sliced 3D model. This data provides a record of the process conditions during the creation of each volume element of the part. Two temperatures are discussed in this paper: the peak temperature achieved during laser scanning and the residual temperature in the layer just before adding the next powder layer. Both of these monitors show a relationship to the geometry of the part, the layer cross-sectional area, and the presence or absence of an underlying solid layer. While both of these temperatures likely relate to part quality, this relationship is not yet understood. Ultimately, this monitor data can be used to control the process, e.g., modify the laser scan or the wait time before recoating, in order to provide more uniform sintering of each volume element of the part.     

Improvement of Grain Size and Dome Height of Microalloyed Steels Using Taguchi Method Based on Grey Relational Grade in Controlled Rolling

An efficient approach was introduced for improving the condition of major controlled rolling process parameters of roughing, finishing and coiling temperatures and optimizing these parameters to obtain minimum grain size and maximum dome height simultaneously. Taguchi method combined with grey relational analysis was applied to achieve optimum grain size and dome height during controlled rolling process. For this purpose, four levels for the above temperatures were chosen and sixteen experiments were conducted based on orthogonal array of Taguchi method. Based on Taguchi approach, signal-to-noise (S/N) ratios were calculated and used in order to obtain the optimum levels for every input parameter. Analysis of variance revealed that finishing and coiling temperatures have the maximum effect on the grain size and dome height of microalloyed steels. The confirmation tests with the optimal levels of parameters indicated that the grain size and dome height of controlled rolled microalloyed steels can be improved effectively through this approach.