Penetration treatment of plasma-sprayed ZrO2 coating by liquid Mn alloys

The penetration phenomena of liquid manganese (Mn) alloy into porous ZrO₂ (8 vvt % Y₂O₃) coating plasma sprayed on SS400 steel substrate was studied by heating in a vacuum atmosphere. The improvement in mechanical properties of the coating by heat treatment with liquid Mn alloys was examined. Liquid Mn alloys, such as Mn-Cu, Mn-Sn, and Mn-In, rapidly penetrated the coating and formed a chemical bond between the coating and the substrate. The densification of the ZrO₂ coating occurred when ZrO₂ particles were sintered with liquid Mn alloys that penetrated the porous coating. The dense coating was free of porosity, and its hardness increased after heat treatment with Mn alloys, compared with assprayed ZrO₂ coating. Moreover, the fracture toughness of the coating reached the same levels as those of sintered yttria-stabilized PSZ.     

An architecture framework for an adaptive extensible processor

To improve the performance of embedded processors, an effective technique is collapsing critical computation subgraphs as application-specific instruction set extensions and executing them on custom functional units. The problem with this approach is the immense cost and the long times required to design a new processor for each application. As a solution to this issue, we propose an adaptive extensible processor in which custom instructions (CIs) are generated and added after chip-fabrication. To support this feature, custom functional units are replaced by a reconfigurable matrix of functional units (FUs). A systematic quantitative approach is used for determining the appropriate structure of the reconfigurable functional unit (RFU). We also introduce an integrated framework for generating mappable CIs on the RFU. Using this architecture, performance is improved by up to 1.33, with an average improvement of 1.16, compared to a 4-issue in-order RISC processor. By partitioning the configuration memory, detecting similar/subset CIs and merging small CIs, the size of the configuration memory is reduced by 40%.     

High aspect ratio fabrication method using O2 RIE and electroplating

A polyimide-based process for the fabrication of vertical structures with high aspect ratio has been developed. O₂ reactive ion etching (O₂ RIE) has been employed in the polyimide processing. Achieved etching characteristics of the O₂ RIE system are: 4.0 m/min etching rate, 15 aspect ratio, 75 m etching depth. Polyimide has excellent chemical and thermal properties which makes it a good building material for micromachines. Polyimide could be also used as molds for electroplating. Electroplated copper structures were formed in the polyimide molds and metal gears were fabricated by these fabrication technologies. New possibilities for micromachining were opened by the use of O₂ RIE and electroplating.This work was supported by Japanese ministry of Education Science and Culture under a grant-in-Aid No. 03102001.     

Frequency Stability Improvement of a Two-Mode Stabilized 633-nm He-Ne Laser

The red side (lower-frequency) mode of a two-mode stabilized 633-nm He-Ne laser has been locked to the hyperfine structure of the P() line of (127)I(2) by means of frequency modulation spectroscopy enhanced by an external optical cavity. Both the red side and blue side (higher-frequency) modes of the laser exhibit a frequency stability of 2.3 x 10(-11) tau(-1/2). In addition, the frequency fluctuations of the blue side mode are detected by a Fabry-Perot cavity and compensated through an acousto-optic frequency shifter. The short-term stability of better than 3 x 10(-11) is attained for integration times of between 2 x 10(-3) and 2 x 10(-1) s.     

Effects of plastic strain amplitudes on non-proportional cyclic plasticity

Summary A series of plastic strain controlled cyclic tests was performed to facilitate the modelling of cyclic plasticity under general multiaxial loading conditions. The tests were carried out by applying combined axial force and torque to thin-walled tubular specimens of type 316 stainless steel at room temperature. Torsional and circular cycles of the equivalent plastic strain amplitude (von Mises type) ofe ^p /2=0.1, 0.2 and 0.4% were specified.The results showed that the cyclic hardening under the circular cycles is 1.5–1.8 times as large as that under the torsional cycles of the same value ofe ^p /2 in the saturated state. It was also observed that, in the case of torsional cycles, these saturated values are not affected by the sequence of plastic strain cycles in the past, while in the case of circular cycles, they are affected by the cycles of larger amplitudes. Furthermore, it was elucidated that this memory effect depends only on the cycles of the largest amplitude in the past.With 12 Figures     

Identification of chemical oviposition stimulants from rice grain forSitophilus zeamais motschulsky (Coleoptera,Curculionidae)

Chemical components stimulating oviposition bySitophilus zeamais in rice grain were isolated from rice bran and were found to be a mixture of ferulates, diglycerides, and free sterols. Oviposition preference of the species can be induced by synergistic action of these compounds.     

Preparation of ferroelectric Ba(Ti/sub 0.85/Sn/sub 0.15/)O/sub 3/ thin films by metal-organic decomposition

Ferroelectric Ba(Ti/sub 0.85/Sn/sub 0.15/)O/sub 3/ (BTS/sub 15/) thin film is newly prepared on the Pt/Ti/SiO/sub 2//Si substrate by metal-organic decomposition. The firing condition is determined by thermogravimetric and differential thermal analysis. The BTS/sub 15/ thin film with a flat surface and uniform thickness is obtained by spin coating in N/sub 2/ atmosphere that avoids moisture. The BTS/sub 15/ film has a perovskite phase and a preferential [110] texture. It is also found that the crystalline structure is cubic at 24/spl deg/C with a lattice constant of 4.01 /spl Aring/, and a grain size of about 30 nm was estimated by Scherrer equation and SEM image. From P-E hysteresis loop at 20/spl deg/C, the polarization at E=0 and the electric field at P=0 are found to be 1.07 /spl mu/C/cm/sup 2/ and 24.0 kV/cm, respectively. It is observed that the dielectric constant decreases monotonously from about 830 to 630 with increasing temperature ranging from 20/spl deg/C to 50/spl deg/C. Finally, it is found that the BTS/sub 15/ thin film shows a sufficient ferroelectricity and is an attractive material for functional ferroelectric devices, such as thermal-type infrared sensors.     

Effect of gravity on InGaSb crystal growth

The effect of gravity on dissolution of GaSb in InSb melt and growth of InGaSb was experimentally investigated. Experiments were carried out in a GaSb(seed)/InSb/GaSb(feed) sandwich system under an imposed temperature gradient. In the experiments, the GaSb feed crystal dissolved into the InSb melt to supply the required GaSb component for the growth of In_0.1Ga_0.9Sb crystal. Two parameters were considered: (1) the inclination angle (θ) of the sample for gravity as 0° and 53°, and (2) the sample diameter (D) as 9 mm and 5mm. When θ was 0°, the interface was almost flat, indicating that convection was axisymmetric and stable. Whereas the interface was distorted towards gravitational direction when θ was 53°, indicating that solutal convection was dominant. The decrease of growth temperature and sample diameter reduced the distortion of interface and the dissolution amount of GaSb feed. The homogeneous crystals were grown at the initial growth stage by supplying the GaSb component during growth.     

MEMS optical scanners for microscopes

Microelectromechanical systems (MEMS) optical scanners have been around for more than two decades. Various applications have been presented, but few of them have advanced to the commercial level to date due to the difficulties of combination of optics and MEMS devices. This paper presents our activities of investigating MEMS scanner applications related to microscopic imaging. First, we started with developing a millimeter-sized one-dimensional scanner for commercially available laser scanning microscope. This microscope with the MEMS scanner is now commercially available. In order to take advantage of the miniaturization capability of MEMS, the next step was to miniaturize the whole optics together with the scanners. Miniaturized confocal microscope with a two-dimensional (2-D) scanner has been developed, and its feasibility and key issues are clarified. Additionally, an alternative 2-D scanner capable of scanning wide angle has been prototyped and fundamental characterization showed a promising result. Throughout the study, feasibility of MEMS optical scanners for microscopes has been demonstrated.