Diffusion bonding of electroless Ni plated WC composite to Cu and AISI 316 stainless steel

In this study, a composite containing WC (Tungsten Carbide) and Ni was produced by two different processing routes. Electroless Ni coated WC powders were consolidated and sintered at 1200 °C. Diffusion bonding couples of WC(Ni)-electrolytic Cu, WC(Ni)-AISI 316 stainless steel and WC(Ni)-WC(Ni) were manufactured by using a preloaded compression system under Ar atmosphere. Diffusion bonding was carried out at varying bonding temperatures; 750 °C for (WC)Ni-Cu diffusion couple and 1200 °C for (WC)Ni-(WC)Ni and (WC)Ni-AISI 316 stainless steel diffusion couples. Standard metallographic techniques, Scanning Electron Microscopy and a shear test were employed to characterize the microstructure of bondline and mechanical properties of each diffusion couple, respectively.     

Energy utilization and carbon dioxide emission in the fresh, paste, whole-peeled, diced, and juiced tomato production processes

Energy utilization and carbon dioxide emission during the production of fresh, peeled, diced, and juiced tomatoes are calculated. The energy utilization for production of raw and packaging materials, transportation, and waste management are also considered. The energy utilization to produce one-ton retail packaged fresh tomatoes is calculated to be 2412.8 MJ, whereas when the tomatoes are converted into paste, the energy utilization increases almost twofold; processing the same amount into the peeled or diced-tomatoes increases the energy utilization seven times. In case of juice production, the increase is five times. The carbon dioxide emission is determined by the source of energy used and is 189.4 kg/t of fresh tomatoes in the case of retail packaging, and did not change considerably when made into paste. The carbon dioxide emission increased twofold with peeled or diced-tomatoes, and increased threefold when juiced. Chemical fertilizers and transportation made the highest contribution to energy utilization and CO₂ emission. The difference in energy utilization is determined mainly by water to dry solids ratio of the food and increases with the water content of the final product. Environmentally conscious consumers may prefer eating fresh tomatoes or alternatively tomato paste, to minimize carbon dioxide emission.     

RFID behavior study in enclosed marine container for real time temperature tracking

The performance of radio waves in open environments has been studied for years. In contrast, the behavior of Radio Frequency Identification (RFID) inside metal enclosed areas is not yet understood. This research project focuses on the 3-D mapping of RFID signal strength inside a 12 m refrigerated marine container instrumented with three different types of radio frequency (RF) emitters: 915 MHz reader; 2.45 GHz reader and 433 MHz RF transmitter. The main goal is to find a frequency/configuration that would allow real time reading of the temperature in a shipment of perishable products using RFID. Only one frequency and one antenna were used at a time. The RF transmitter antenna was mounted at two different places inside the container; at the top of the front wall (facing back) and on the ceiling in the middle of the container (facing down). The signal strength was acquired by a spectrum analyzer and its antenna was mounted on a small electric cart inside the container. The cart was programmed to move along the length of the container and stop repeatedly, allowing three automated measures per position. All data were analyzed in terms of power level and attenuation. The maps showed that the RFID antenna positioned at the front of the container delivered slightly better results than the one in the middle of the ceiling. The results showed a significantly higher performance at the 433 MHz level. This article was presented at Food Processing Automation Conference, American Society of Agricultural and Biological Engineering (ASABE), Providence, RI, June 28–29 2008.     

Forecasting of entropy production due to buoyant convection using support vector machines (SVM) in a partially cooled square cross-sectional room

Forecasting of entropy generation of laminar natural convection in a partially cooled square cross-sectional room has been performed using support vector machines (SVM). The two-dimensional room was modeled as floor heating story with a window. Values of temperature and velocities were obtained by solving governing equations of natural convection with finite difference technique and using these values entropy generation was calculated with its definition. Forecasting of entropy generation due to fluid friction irreversibility (FFI) and heat transfer irreversibility (HTI) were made with known values for unknown parameters using SVM. Thus, calculation time was extremely reduced and values were obtained even for non-convergence cases. It was observed that the SVM was a strong method to predict the entropy generation without computational fluid dynamic analysis for all cases.     

Photochromic Polymers Based on the Photoinduced Opening and Thermal Closing of [1,3]Oxazine Rings

Two macromolecular constructs incorporating a single polymer backbone with multiple photochromic side chains are developed. Both systems are prepared from preformed photochromic [1,3]oxazines after the ring‐opening polymerization of their norbornene appendages. In solution, UV illumination of these polymers opens the [1,3]oxazine rings in their side chains in less than 6 ns and with a quantum yield of 0.09 in both instances. The photogenerated species incorporate a 4‐nitrophenolate chromophore, and hence, their formation is accompanied by the appearance of an intense band in the visible region of the absorption spectrum. The photoproducts revert spontaneously to the original state with first‐order kinetics in microseconds. Furthermore, both photochromic polymers tolerate hundreds of switching cycles with no sign of degradation, even in the presence of molecular oxygen. Thus, this design logic and choice of functional building blocks can translate into the realization of innovative photoresponsive materials with excellent photochromic performance.     

Effects of environmental factors on the adhesion and durability characteristics of epoxy-bonded concrete prisms

This work is concerned with the effects of environmental factors on the adhesion and durability characteristics of epoxy-bonded concrete prisms. The results indicate that the presence of liquid water at the interfacial zone during the epoxy injection process disrupts the initial bond configurations. The freezing and thawing up to about 40 cycles do not have a significant effect on the bond stability. An adequate degree of chemical stability is maintained in the bond line by the epoxy adhesives after 120 days of exposure to corrosive environments such as MgSO₄ and MgCl₂. However, there is a pronounced effect of these chemical substances on the concrete strength. The load-bearing capacity of epoxy-bonded concrete prisms decreases with increasing temperature. Despite this fact, the EP3-bonded concrete prisms give relatively high joint strengths at temperatures up to 100 °C.     

Properties of self-compacting concretes made with binary,ternary, and quaternary cementitious blends of fly ash,blast furnace slag,and silica fume

Self-compacting concretes (SCCs) have brought a promising insight into the concrete industry to provide environmental impact and cost reduction. However, the use of ternary and especially quaternary cementitious blends of mineral admixtures have not found sufficient applications in the production of SCCs. For this purpose, an experimental study was conducted to investigate properties of SCCs with mineral admixtures. Moreover, durability based multi-objective optimization of the mixtures were performed to achieve an optimal concrete mixture proportioning. A total of 22 concrete mixtures were designed having a constant water/binder ratio of 0.44 and a total binder content of 450 kg/m³. The control mixture included only a Portland cement (PC) as the binder while the remaining mixtures incorporated binary, ternary, and quaternary cementitious blends of PC, fly ash (FA), ground granulated blast furnace slag (S), and silica fume (SF). Fresh properties of the SCCs were tested for slump flow diameter, slump flow time, L-box height ratio, and V-funnel flow time. Furthermore, the hardened properties of the concretes were tested for sorptivity, water permeability, chloride permeability, electrical resistivity, drying shrinkage, compressive strength, and ultrasonic pulse velocity. The results indicated that when the durability properties of the concretes were taken into account, the ternary use of S and SF provided the best performance.     

A model of energy management analysis,case study of a sugar factory in Turkey

This study presents a case study of energy management in a sugar factory in Turkey. The main idea of the study is to analyse energy consumption, the quantity of material production, and figure out a suitable energy efficiency for the case study of a sugar factory subsequently. Firstly, a material production and energy consumption audit were performed for the sugar factory. Secondly, energy efficiency was calculated from the energy data. The SPSS (Statistical Package for the Social Sciences) statistical software was used to ensure the accuracy of the data. The factory’s energy consumption was calculated as 43,590.25 toe (tons of oil equivalent) over the last year. These results were used for CUSUM (Cumulative Sum Deviation Method) graphics. This research poses the consumption of energy, cost of energy and the relationship between energy usage and material production of sugar. The unit of energy cost was 688.22 [$/toe] for the last year. This result showed that the factory decreased the unit of energy by optimisation. The results indicated that the investigated sugar factory should pay attention to the energy management issue in order to comply with the Energy Efficiency of Turkish Law and Directives.     

Magnetic Properties of Zn1?x Ni x O (0.25≤x≤ 0.50) Prepared by Solid-State Reactions

In this study the origin of ferromagnetism in ZnO-based bulk systems has been investigated using Ni-doped ZnO samples, Zn_1−x Ni _x O with 0.25≤x≤0.50, prepared by solid-state reactions. The structural characterizations indicated that the Ni²⁺ ions almost uniformly distributed in all the samples, and the samples have hexagonal wurtzite structure; however, when x is increased toward 0.50, a new NiO phase is formed. A ferromagnetism (FM) has been observed for all the samples at and below the room temperature. In other words, the room temperature results of (M–H) curves show that the FM observed is intrinsic for all the Ni-doped ZnO samples. However, the saturated magnetizations decrease gradually with increasing Ni concentration. This indicates that, in addition to FM, the excessive doping of Ni in ZnO also causes an antiferromagnetic (AFM) contribution which increases with increasing Ni amount. This result is also supported by the magnetization against temperature measurements. Furthermore, the trend of the ac-susceptibility (χ) versus temperature curves, measured under an ac-magnetic field of 100 Oe, also support our conclusion about the antiferromagnetic contribution to ferromagnetism in our samples.