Katalysatoren des Leuna Werkes 1945 – 1988: Von der Empirie zur Wissenschaft. Teil III: Hydroraffinationskatalysatoren

Focus of the two preceding papers within this publication series were the development and manufacturing of technical catalysts at the Leuna Werke company from 1921 – 1945 (part I) and 1950 – 1991 (part II) for the reforming and isomerization catalysts. This article describes the genesis of the hydrofining group of catalysts as cornerstones of the GDR economy. 36 catalysts and 15 special aluminum oxides, X‐ray amorphous as well as crystalline aluminum silicates, were developed and brought into service for the Leuna hydrogenation and other refineries. During that time, a vast knowledge base was generated; new chemical processes were pioneered and equipped with tailor‐made catalysts developed in Leuna.     

Formation of Furan Fatty Alkyl Esters from their Bis‐Epoxide Fatty Esters

Reactions of epoxidized alkyl soyate with four different alcohols: ethanol, isopropyl alcohol, 2‐ethylhexanol, benzyl alcohol, in the presence of Brønsted acid catalyst, were investigated. Products, not reported in prior studies of similar reactions, were found. These were furan fatty acid alkyl esters (FFE, mixture of alkyl 8‐(5‐hexyl‐2‐furyl) octanoate and alkyl 9‐(5‐pentyl‐2‐furyl)nonanoate) which were unambiguously identified by means of GC–MS and two‐dimensional NMR. Evidence suggests that the FFE are formed by an acid‐catalyzed rearrangement of the epoxidized linoleates. The FFE were formed in presence of all four alcohols tested and in the presence of either sulfuric acid or Amberlyst 15 catalyst. Yields of up to 13 %, as quantified by GC and NMR spectroscopies, were observed.     

Effect of chain length distribution on thermal characteristics of model polytetrahydrofuran (PTHF) networks

A series of model polytetrahydrofuran (PTHF) networks were synthesized via end-linking reactions of α, ω-allyl PTHF oligomers with a stoichiometric tetrafunctional crosslinker. The telechelic PTHF oligomers were synthesized by living cationic ring-opening polymerization of tetrahydrofuran followed by a termination reaction with allyl alcohol. Networks thus prepared have well-controlled architecture in terms of the inter-crosslink chain length (M_c) and chain length distribution: resulting in unimodal, bimodal and clustered structures. Unimodal network was prepared by using polymer chains of same molecular weight, bimodal networks were synthesized by using two groups of polymer chains with different average molecular weights, and the clusters are prepared by incorporating clusters of networks with small molecular weight chains in a network matrix made of longer chains. Thermal characteristics of these model networks were investigated as a function of crosslink density, as well as inhomogeneities of crosslink distribution using DSC. We demonstrate that glass transition temperature (T_g) and crystallization behavior (melting temperature and crystallinity) of the networks are both strongly influenced by crosslink density (M_c). By comparing the unimodal, bimodal and clustered networks with similar average M_c, the effects of inhomogeneities in the crosslink distribution on the thermal properties were also investigated. Results show that inhomogeneities have trivial influence on T_g, but strongly affects the crystallization behavior. Moreover, the effects of the content ratio and length ratio between long and short chains, and the effects of cluster size and size distribution on the thermal characteristics were also studied.     

Air-breathing microbial fuel cell with enhanced performance using nanocomposite proton exchange membranes

This work aims to improve the performance of air-breathing microbial fuel cells (MFCs) through using hydrocarbon polymer based nanocomposite proton exchange membranes. Accordingly, nanocomposite membranes based on sulfonated poly(ether ether ketone) (SPEEK) and montmorillonite (MMT) were investigated for such an application. Although the incorporation of MMT into SPEEK membranes resulted in reduced oxygen permeability as well as proton conductivity, but the overall selectivity was found to be improved. MFC tests revealed that using the optimized nanocomposite membrane (SPEEK-70/MMT-3 wt%) results in a considerably higher open circuit voltage (OCV) compared to the corresponding neat membrane. Moreover, it was found that the SPEEK-70/MMT-3 wt% membrane is able to provide about 40% more power output than Nafion^®117. On the account of high proton conductivity, low oxygen permeability, high electrochemical performance, ease of preparation and low cost, hydrocarbon based nanocomposite PEMs could be considered as promising electrolytes to enhance the performance of MFCs.     

Correlation of the loss in photovoltaic module performance with the ageing behaviour of the backsheets used

The influence of the type of backsheet on the electrical performance of test modules was evaluated before and after increasing time of accelerated ageing (damp heat [DH] exposure). Besides the measurement of the electrical power of the modules and the performance of the cells by electroluminescence, the ageing‐induced changes within the polymeric encapsulate and backsheets were investigated by means of vibrational spectroscopy and by thermo analytical methods. In addition, the permeability of the backsheets in the original and aged state was determined. This wide set of test parameters and methods allowed for the detection of correlations between (i) physical and chemical properties as well as their ageing‐induced changes of the materials and (ii) the module performance. A clear dependence of the relative loss in power output upon exposure under DH conditions for 2000 h could be observed for a set of identical test modules varied in composition only in the type of back cover used. While the modules containing gas‐tight backsheets and glass experienced only little loss in the relative power output, some modules with permeable backsheets showed a significant relative decrease in the power output and fill factor in dependence of the backsheet type used. Cell degradation could be visualised by recording electroluminescence images before and after the accelerated ageing test. The permeation properties of the backsheet used and their ageing‐induced changes seem to have an influence on the module performance. However, the absolute values neither of the water vapour transmission rate (WVTR) nor of the oxygen transmission rate (OTR) are directly linked to the loss in power output upon accelerated ageing under DH conditions. It could be shown that the ageing‐induced changes (relative transmission rates) between WVTR and OTR can be correlated with the module performance. These ageing‐induced changes in the permeation behaviour of the backsheets can be explained by (i) physical changes (e.g. post‐crystallisation, changes in the crystal structure or the crystalline microstructure) and (ii) chemical ageing effects such as a decrease in the molecular mass of the polyester (PET) polymer chains because of hydrolytic polymer degradation leading to a change in the crystallisation behaviour of PET. Hydrolytic degradation (= chemical ageing) of the PET core layer was observed (with varying extent) for all PET‐based backsheets and can, thus, not be directly correlated with the loss in performance of the corresponding test modules. The physical ageing effects, however, were detected only for those backsheets showing (i) strong deviating changes in the relative permeation rates for oxygen and water vapour upon accelerated ageing and (ii) a clear loss in electrical performance. Copyright © 2015 John Wiley & Sons, Ltd.     

Crystallography and Morphology of Niobium Carbide in As-Cast HP-Niobium Reformer Tubes

The microstructures of two as-cast heats of niobium-modified HP stainless steels were characterized. Particular attention was paid to the interdendritic niobium-rich carbides formed during solidification of these alloys. At low magnifications, these precipitates are grouped in colonies of similar lamellae. Higher magnifications revealed that the lamellae actually obtain two distinct morphologies. The type I morphology exhibits broad planar interfaces with a smooth platelike shape. Type II lamellae have undulating interfaces and an overall reticulated shape. To provide further insight into the origin of these two different morphologies, the microstructure and crystallography of each have been studied in detail using high resolution scanning electron microscopy, transmission electron microscopy, various electron diffraction methods (electron backscatter diffraction (EBSD), selected area diffraction (SAD), and convergent beam electron diffraction (CBED)), and energy dispersive X-ray spectroscopy.