Prediction method of critical power by film flow rate measurement and subchannel analysis

This paper presents a method that can estimate the critical power of boiling water reactors, BWRs, with regard to spacer geometry. The current experimental method for estimating the critical power for BWR design requires many trained experts and expensive facilities to conduct the experiments. In the present method, the liquid film flow rate of adiabatic gas‐liquid two‐phase flow and a subchannel analysis of the actual BWR flow condition are measured experimentally and analyzed. In the experiment, deposition enhancement coefficients of three spacer geometries—a ferrule, an egg‐crate, and a ferrule spacer with twisted tape (CYCLONE spacer)—were estimated by measuring the liquid film flow rate of air‐water two‐phase flow flowing up in a vertical square (4 × 4) rod bundle that simulated the rod bundle of a BWR. Using these coefficients, the critical powers for bundles using each type of spacer geometry were calculated in the subchannel analysis. This method was validated using previous critical power data in the actual BWR flow condition. The critical powers predicted by this method agreed well with those of the experimental data. The result confirmed the effectiveness of this experiment‐simulation combined method, as well as the advantage over current experimental methods in terms of human and facility costs. © 2005 Wiley Periodicals, Inc. Heat Trans Asian Res, 34(5): 309–323, 2005; Published online in Wiley InterScience ( www.interscience.wiley.com ). DOI 10.1002/htj.20069     

Micro-flowers of poly(p-phenylene pyromelliteimide) crystals

Morphology control of poly(p-phenylene pyromelliteimide) (PPPI) crystals was examined using reaction-induced crystallization of oligomers during solution polymerization of self-polymerizable N-(4′-aminophenyl)-3-carboxyl-4-alkoxycarbonylphthalimide. Micro-flowers of the PPPI needle-like crystals were formed in which the needle-like crystals grew radially from the center part as petals. The molecules aligned regularly along the long axis of the needle-like crystal. The structure of alkoxy group in the monomer and the monomer concentration influenced the size of the needle-like crystals, and their average length and width were changeable from 640 nm to 1.69 μm and from 110 nm to 210 nm, respectively. The average thickness was 20 nm. The obtained micro-flowers possessed high crystallinity and exhibited excellent thermal stability.     

Shear-induced pre-crystallization structures of long chain branched polypropylene under steady shear flow near the melting temperature

Shear-induced crystallization of a long chain hyper-branched polypropylene (LCB-PP, denoted PP-3) was carried out at a relatively high temperature of 170 °C, close to its melting temperature of 158 °C. Small-angle X-ray scattering (SAXS) showed that the intensity ratio of the normal to the perpendicular to the shear (V/H) was always larger than 1 for PP-3, indicating that shish-like structures were predominately formed and further growth to kebab was suppressed in PP-3. The crystallization behavior of PP-3 can be explained by the nature of PP-3 that there were a large amount of crystallization nuclei due to their branching points, and the point-like precursors formed from these nuclei were arrayed linearly along the shear direction and transformed into thread-like precursors or premature shishs; however, owing to the large amount of branching, further progress in crystallization was suppressed.     

An electrochemical ionic liquid membrane reactor for NO x selective separation under excess oxygen conditions

A novel electrochemical ionic liquid membrane reactor capable of separating NO from a mixture of NO and oxygen with high current efficiency at low temperatures was designed and tested. This reactor consists of a combination of an ionic liquid and a thin film of anodised alumina with two platinum electrodes. During operation of the reactor, NO is electrically transported from the cathode side to the anode side.     

Effect of silver content on thermal fatigue life of Sn-xAg-0.5Cu flip-chip interconnects

The thermal fatigue properties of Sn-xAg-0.5Cu (x=1, 2, 3, and 4 in mass%) flip-chip interconnects were investigated to study the effect of silver content on thermal fatigue endurance. The solder joints with lower silver context (x=1 and 2) had a greater failure rate compared to those with higher silver content (x=3 and 4) in thermal fatigue testing. Cracks developed in the solders near the solder/chip interface for all joints tested. This crack propagation may be mainly governed by the nature of the solders themselves because the strain-concentrated area was similar for tested alloys independent of the silver content. From the microstructural observation, the fracture was a mixed mode, transgranular and intergranular, independent of the silver content. Higher silver content alloys (x=3 and 4) had finer Sn grains before thermal cycling according to the dispersion of the Ag₃Sn intermetallic compound, and even after the cycling, they suppressed microstructural coarsening, which degrades the fatigue resistance. The fatigue endurance of the solder joints was strongly correlated to the silver content, and solder joints with higher silver content had better fatigue resistance.     

Influence of γ Irradiation on the Mechanical Strength and In Vitro Biodegradation of Porous Hydroxyapatite/Collagen Composite

Gamma irradiation treatment (GIT) is the most widely used sterilization method for biomaterials in spite of the potential to degrade polymers. The adverse effects of GIT on the mechanical properties and biological stabilities of porous hydroxyapatite/collagen (HAp/Col) composites were investigated in this study. Those properties of a porous HAp/Col composite stabilized by dehydrothermal treatment (DHT) drastically decreased by GIT in the same manner as conventional pure Col materials. DHT after GIT could partially eliminate the adverse effects, due to the introduction of cross-linkage among the degraded Col molecules.     

Zone drawn NEW-TPI thermoplastic polyimide and its blends with Xydar liquid crystalline polymer

In this work we report the effects of single stage zone drawing on the properties of NEW-TPI thermoplastic polyimide homopolymer, and its blends with Amoco's Xydar liquid crystalline polymer. Zone drawing was performed first on homopolymer NEW-TPI films to determine the effect of load weight, heater speed, and drawing temperature on the attainable draw ratio. Degree of crystallinity and chain orientation increase as the draw ratio increases for NEW-TPI. Blends of NEW-TPI/Xydar compositions 90/10 and 70/30 were studied next. In blends, the Xydar component is not molecularly dispersed, and is initially preferentially oriented along the machine direction during the film processing stage. Xydar acts as a nucleation site and lowers the temperature for crystallization of the NEW-TPI from the rubbery amorphous state. Zone drawing was performed either parallel or perpendicular to Xydar's initial preferred orientation direction. Blends with lower Xydar fraction could be zone-drawn to higher ratios. Zone drawing perpendicular to Xydar's initial orientation direction also resulted in increased draw ratio. Dynamic mechanical properties of the zone drawn materials were studied. In homopolymer NEW-TPI, dynamic modulus increased by a factor of two to 4.0 GPa in zone drawn films, largely as a result of the formation of oriented crystallites. In the blends, the modulus parallel to Xydar's initial orientation direction was greater than that in the transverse direction. Depending upon composition and test direction, zone drawing increased the dynamic moduli of the blends from 1.5 up to 2.7 times, in the temperature range from 150°C to 300°C.     

Effect of metal cation type on the structure and properties of ethylene ionomers

Thermal properties by DSC, stiffness, melt viscosity, tensile properties, and dynamic mechanical properties were measured for the Na⁺, K⁺, Mg²⁺, Zn²⁺, Cu²⁺, Mn²⁺, and Co²⁺ salts of poly(ethylene-co-methacrylic acid) (EMAA). The changes in the structure and properties with increasing neutralization are larger in the alkaline and alkaline earth metal salts than in the transition metal salts. The stiffness shows a maximum at 33% neutralization in both the alkaline and alkaline earth metal salts, while no maxima are found up to 60% neutralization in the transition metal salts. The microphase separation of salt group aggregates is observed in both the alkaline and alkaline earth metal salts, but is not seen in the transition metal salts. These differences were attributed to both the stronger ionic interactions and the larger number of carboxyl groups associated with the alkaline and alkaline earth metal salts in the ordered structure of ionic salt groups (ionic crystallites). The mechanical properties measured at low strain, such as stiffness and yield stress, strongly depend on the degree of the crystalline order of the ionic crystallites. The high-strain properties, such as tensile strength and elongation at break, depend on the strength of the ionic interactions and the valence of the cation.