微型步进马达线架组自动卷线设备设计

微型步进马达线圈组卷线上下料基本靠手动作业,效率低下,同时因工人技术水平的不同造成产品品质不稳定的问题多发.为此专门设计了微型步进马达线圈组自动卷线及上下料设备.通过结合现阶段的先进工业技术,采用振动盘分离区分进料,多机构并联三菱PLC及威纶人机界面触摸屏研发了此微型步进马达线圈组自动上下料及卷线设备.通过该设备实现了微型步进马达因工人不足导致产能减少和品质多发问题,减少企业成本,提升产品品质.     

化工冶金学家陈家镛

1958年中国科学院化工冶金研究所(现过程工程研究所)的创建,与建国初期的国家经济发展和国防建设的需求紧密相关。1956年陈家镛受到世界著名冶金学家叶渚沛的邀请,到正在筹建中的化工冶金研究所工作。作为国内该领域开拓者和学术带头人,陈家镛院士的学术经历是本文主线。以他带领同事们开展湿法冶金研究为案例,分析了国家重大战略需求与科学技术研究之间的关系。重点介绍了他在冶金、化工、材料等研究领域做出的重要学术贡献,以及将代表性科研成果经过中间试验应用于实际生产、解决企业所面临的技术难题的情况。藉此反映了以过程工程研究所为代表的国立科研机构,围绕国家重大战略需求开展科技攻坚的历程与成果。     

古建筑木结构透榫节点力学模型研究

为研究古建筑木结构透榫节点的M-θ力学模型，在分析透榫节点构造特征与受力机理的基础上，建立其数值模型，用透榫节点的试验数据验证了该数值模型的正确性，并分析了节点缝隙、木材横纹弹性模量和大榫头长度对透榫节点受弯承载力的影响。根据受力分析结果，建立以弹性点、屈服点与极限点为特征点的三折线多参数M-θ力学模型，其结果与多数的试验结果基本吻合，并将该力学模型应用于木构架的受力分析。研究结果表明：透榫节点的滞回耗能能力强，节点的变形主要集中在榫头处。当榫头与卯口之间的缝隙增大时，节点的受弯承载力降低。随木材横纹弹性模量的提高和大榫头长度的增加，节点的受弯承载力有一定提高。文章建立的M-θ力学模型能较好反映透榫节点的受力过程，适用于木构架的受力分析，其荷载 位移骨架曲线与试验结果基本吻合。研究成果可为古建筑木结构的维修与保护提供参考。     

An engineering method for complex structural optimization involving both size and topology design variables

This work presents an engineering method for optimizing structures made of bars, beams, plates, or a combination of those components. Corresponding problems involve both continuous (size) and discrete (topology) variables. Using a branched multipoint approximate function, which involves such mixed variables, a series of sequential approximate problems are constructed to make the primal problem explicit. To solve the approximate problems, genetic algorithm (GA) is utilized to optimize discrete variables, and when calculating individual fitness values in GA, a second-level approximate problem only involving retained continuous variables is built to optimize continuous variables. The solution to the second-level approximate problem can be easily obtained with dual methods. Structural analyses are only needed before improving the branched approximate functions in the iteration cycles. The method aims at optimal design of discrete structures consisting of bars, beams, plates, or other components. Numerical examples are given to illustrate its effectiveness, including frame topology optimization, layout optimization of stiffeners modeled with beams or shells, concurrent layout optimization of beam and shell components, and an application in a microsatellite structure. Optimization results show that the number of structural analyses is dramatically decreased when compared with pure GA while even comparable to pure sizing optimization.     

YSZ/MoS2 self-lubricating coating fabricated by thermal spraying and hydrothermal reaction

Thermal sprayed ceramic coatings have extensively been used in components to protect them against friction and wear. However, the poor lubricating ability severely limits their application. Herein, yttria-stabilized zirconia (YSZ)/MoS₂ composite coatings were successfully fabricated on steel substrate with the combination of thermal spraying technology and hydrothermal reaction. Results show that the synthetic MoS₂ powders are composed of numbers of ultra-thin sheets (about 7 ~ 8?nm), and the sheet has obvious lamellar structure. After vacuum impregnation and hydrothermal reaction, numbers of MoS₂ powders, look like flowers, generate inside the plasma sprayed YSZ coating. Moreover, the growing point of the MoS₂ flower is the intrinsic micro-pores of YSZ coating. The friction and wear tests under high vacuum environment indicate that the composite coating has an extremely long lifetime (>?100,000 cycles) and possesses a low friction coefficient less than 0.1, which is lower by about 0.15 times than that of YSZ coating. Meanwhile, the composite shows an extremely low wear rate (2.30?×?10^?7 mm³ N^?1 m^?1) and causes slight wear damage to the counterpart. The excellent lubricant and wear-resistant ability are attributed to the formation of MoS₂ transfer films and the ultra-smooth of the worn surfaces of hybrid coatings.     

数字化蓄热式钢包烘烤器及自动控制系统

蓄热式燃烧技术和脉冲燃烧技术是新型的节能环保燃烧技术。数字化蓄热式钢包烘烤器控制系统利用数字化脉冲控制把这两项技术结合在一起。这大大降低了能耗，减少环境污染。本文针对数字化蓄热式钢包烘烤器，提出升温阶段采用自寻优算法，不断调整换向时间，并能记忆最优参数，保证经过几次烘烤后系统整体最优；保温阶段即采用脉冲控制的方法。     

射孔完井出砂预测新模型及其在射孔优化中的应用

分析了射孔完井的油层出砂机理，以线弹性理论为基础，考虑变温应力和流体渗流作用的拖曳力影响，建立了一种新的射孔完井出砂预测模型。应用该模型研究射孔方位、射孔参数对油井出砂的影响，结果表明，深穿透射孔弹比大孔半径射孔弹能更好地避免孔道出砂，采用定向射孔能有效地减少油井出砂问题。其结果对砂岩油藏射孔优化设计具有一定指导意义。     

非稳定井流模型的半解析解

为了提高非稳定渗流计算的计算精度 ,通过数学分析得到了水位传导系数随时间变化时 ,一类非稳定渗流井流模型的半解析解 ,并进行了计算比较