Comparative techno-economic assessment of a large-scale hydrogen transport via liquid transport media

A large-scale point to point hydrogen transport is one strategy for a prospective energy import scenario for certain countries. The case for a hydrogen transport from Australia to Japan has been addressed in several studies. However, most studies lack transparency and detailed insights into the made assumptions thus a fair evaluation of different transport pathways is challenging. To address this issue, we developed a model where a large-scale point to point hydrogen transport of liquid hydrogen is compared with the transport via liquid organic hydrogen carrier (LOHC), namely via methyl cyclohexane and hydrogenated dibenzyl toluene. We analyzed, where energy is required along the different pathways, where hydrogen losses do occur and how the costs are put together. Furthermore, the influence of hydrogen feed costs is also considered. For hydrogen production costs of 5 €₂₀₁₈/kg_H2 the total delivery costs are in the range of 6.40– 8.10 €₂₀₁₈/kg_H2.     

Digital image correlation strain measurement of thick adherend shear test specimen joined with an epoxy film adhesive

Structural bonding and bonded repairs of composite materials become more and more important. Understanding the strain within the bondline leads to suitable bonding design. For new design approaches the strain distribution within the bondline has to be analyzed. Thus, often finite element analysis (FE) are used. However, a huge challenge is the availability of reliable material properties for the adhesives and their validation. Previous work has shown that it is possible to measure the small displacements resulting within thin epoxy film adhesives using high resolution digital image correlation (DIC). In this work a 2D DIC setup with a high resolution consumer camera is used to visualize the strain distribution within the bondline over the length of the joint as well as over the adhesive thickness. Therefore, single lap joints with thick aluminum adherends according to ASTM D 5656 are manufactured and tested. Local 2D DIC strain measurements are performed and analyzed. Two different camera setups are used and compared. The evaluation provides reliable material data and enables a look insight the bondline. The results of the full field strain data measured with DIC are compared with numerical simulations. Thus, material models as well as chosen parameters for the adhesive are validated. Compared to extensometers, giving only point-wise information for fixed measuring points, the DIC allows a virtual point-wise inspection along the complete bondline. Furthermore, it allows measuring close to the bondline to reduce the influence of adherend deformation.     

FE simulation of the curing behavior of the epoxy adhesive Hysol EA-9321

Cold-curing adhesives, characterized by an unsteady curing degree, present various advantages for assembling large scale structures set up under outdoor conditions. Thus various applications can be found in aerospace and automotive industries where structures are affected by thermal and mechanical loads. Hence, the curing state of the adhesive must be known to evaluate the lifetime of such bonded structures. The evolution of the polymerization of the adhesive Hysol EA-9321 during the curing process was examined in this paper. To that end, the curing degree of the adhesive was experimentally and analytically investigated for different curing cycles with a view to a potential application in the aerospace domain, where structures are assembled at low temperatures. Existing dynamic and isothermal curing models were applied to simulate the curing behavior of the adhesive. Then, an FEM model was developed to simulate the process of adhesive curing by taking into account a thermo-kinetic coupling.     

The combustion of kerosene: Experimental results and kinetic modelling using 1- to 3-component surrogate model fuels

The oxidation of kerosene Jet-A1 and that of n-decane have been studied experimentally in a jet-stirred reactor at atmospheric pressure and constant residence time, over the high temperature range 900–1300 K, and for variable equivalence ratio (0.5≤ϕ≤2). Concentration profiles of the reactants, stable intermediates, and final products have been obtained by probe sampling followed by on-line and off-line GC analyses. The oxidation of neat n-decane and of kerosene in these conditions was modeled using a detailed kinetic reaction mechanism (209 species and 1673 reactions, most of them reversible). The present model was successfully used to simulate the structure of a fuel-rich premixed n-decane–oxygen–nitrogen flame. In the modelling, kerosene was represented by four surrogate model fuels: 100% n-decane, n-decane-n-propylbenzene (74%/26% mol), n-decane-n-propylcyclohexane (74%/26% mol), and n-decane-n-propylbenzene-n-propylcyclohexane (74%/15%/11% mol). The 3-component model fuel was the most appropriate for simulating the JSR experiments. It was also successfully used to simulate the structure of a fuel-rich premixed kerosene–oxygen–nitrogen flame.     

Modelling of aluminium scrap melting in a rotary furnace

In a typical secondary aluminium process, the scrap feed is charged into a rotary furnace, melting and mixing under a salt layer in the furnace. The complexity in such a pyrometallurgical process is due not only to the high temperature effect and the complex chemical reactions, but also to the highly complex scrap feed with a distributed nature of aluminium types, compositions, sizes, shapes, paintings and other contaminations. In this study, user sub-models, which represent the distributed nature of the scrap feed, were developed and integrated into a computational fluid dynamics (CFD) based process model of a rotary furnace. Aluminium scrap was classified into several groups depending on their properties, e.g., size, establishing a discretized population balance model (PBM). The melting behaviour of aluminium scrap was simulated with the exchange of information between the melting sub-model and the CFD calculations. In addition, the sub-model for scrap burn-off was also developed and integrated in the CFD framework providing distributed burn-off rates. Simulations of the melting process were made to model the flow and thermal phenomena in such a furnace, and the influence of the scrap size, shape and quality, as well as burn-off rate were studied.     

Making costly manufacturing smart with transfer learning under limited data: A case study on composites autoclave processing

The integration of advanced manufacturing processes with ground-breaking Artificial Intelligence methods continue to provide unprecedented opportunities towards modern cyber-physical manufacturing processes, known as smart manufacturing or Industry 4.0. However, the “smartness” level of such approaches closely depends on the degree to which the implemented predictive models can handle uncertainties and production data shifts in the factory over time. In the case of change in a manufacturing process configuration with no sufficient new data, conventional Machine Learning (ML) models often tend to perform poorly. In this article, a transfer learning (TL) framework is proposed to tackle the aforementioned issue in modeling smart manufacturing. Namely, the proposed TL framework is able to adapt to probable shifts in the production process design and deliver accurate predictions without the need to re-train the model. Armed with sequential unfreezing and early stopping methods, the model demonstrated the ability to avoid catastrophic forgetting in the presence of severely limited data. Through the exemplified industry-focused case study on autoclave composite processing, the model yielded a drastic (88%) improvement in the generalization accuracy compared to the conventional learning, while reducing the computational and temporal cost by 56%.     

Formation of diamond and graphite at high pressure using glassy carbon source

Experimental study on diamond and graphite formation with presence of metal catalysts under 6 GPa and 1300–1600 °C was carried out using pyrolyzed furfuryl alcohol resin (glassy carbon) or graphite and Mg(OH)₂ mixture. Diamond was formed from glassy carbon pyrolyzed higher than 1500 °C in vacuum. Graphite crystals were dominantly formed when glassy carbons pyrolyzed below 900 °C or graphite containing Mg(OH)₂ higher than 3 wt.% were used as starting carbons even by long reaction time (28 h) or diamond seeding experiments. Degree of graphitization of glassy carbon with catalyst metal was increased markedly under diamond-forming pressure and temperature condition. It was apparent that the lower degree of graphitization of starting carbon is not an essential factor to prevent diamond formation. The results revealed that graphite crystals were grown when starting carbons contained approximately higher than 1000 ppm of hydrogen. It was suggested that if the metal carbon system contains a higher amount of C–O–H fluid than that of threshold, diamond nucleation was prevented and graphite was dominantly precipitated.     

Development of polarization ratio model for sea surface wind field retrieval from TerraSAR-X HH polarization data

In this article, the polarization ratio (PR) of TerraSAR-X (TS-X) vertical–vertical (VV) and horizontal–horizontal (HH) polarization data acquired over the ocean is investigated. Similar to the PR of C-band synthetic aperture radar (SAR), the PR of X-band SAR data also shows significant dependence on incidence angle. The normalized radar cross-section (NRCS) in VV polarization data is generally larger than that in HH polarization for incidence angles above 23°. Based on the analysis, two PR models proposed for C-band SAR were retuned using TS-X dual-polarization data. A new PR model, called X-PR hereafter, is proposed as well to convert the NRCS of TS-X in HH polarization to that in VV polarization. By using the developed geophysical model functions of XMOD1 and XMOD2 and the tuned PR models, the sea surface field is retrieved from the TS-X data in HH polarization. The comparisons with in situ buoy measurements show that the combination of XMOD2 and X-PR models yields a good retrieval with a root mean square error (RMSE) of 2.03 m s^–1 and scatter index (SI) of 22.4%. A further comparison with a high-resolution analysis wind model in the North Sea is also presented, which shows better agreement with RMSE of 1.76 m s^–1 and SI of 20.3%. We also find that the difference between the fitting of the X-PR model and the PR derived from TS-X dual-polarization data is close to a constant. By adding the constant to the X-PR model, the accuracy of HH polarization sea surface wind speed is further improved with the bias reduced by 0.3 m s^–1. A case acquired at the offshore wind farm in the East China Sea further demonstrates that the improvement tends to be more effective for incidence angles above 40°.     

Comparing global land-cover products – implications for geoscience applications: an investigation for the trans-boundary Mekong Basin

In this article we present the results of a comparison of six globally available land-cover products for the Mekong Basin – an area that spans 795,000 km² and comprises parts of six riparian countries: China, Myanmar, Thailand, Laos, Cambodia, and Vietnam. The basin covers most climatic zones: from high-altitude, snow-covered mountainous regions in the north, to subtropical and tropical rainforest areas and agricultural land further south. The geopolitically important region not only is home to over 72,000,000 inhabitants, but also is a centre of attention of several environmental modelling experts, trying to assess future hydrologic dynamics, climate variability, as well probable land-use developments in the area.

We compare land-cover products of the University of Maryland, UMD 1992–1993, the GLC 2000 product, the GlobCover products of 2004–2006 and 2009, as well as the MODIS-derived land-cover products of 2001 and 2009. For harmonization of individual legends, the Land Cover Classification System, LCCS, has been employed. However, even after harmonization, cross-tabulation among the products reveals extreme differences, where the impact of differing classification algorithms weighs higher than the impact of temporal coincidence of products. Especially, differences within mixed-vegetation classes are large, strongly impacting the overall assessment of forested land, other vegetated land, and even cultivated land in the Mekong Basin. The findings presented here are of high relevance for the modelling community as well as Mekong-related environmental studies, which should consider global remote-sensing-derived products with caution and solid background knowledge.     

Adaptive training interfaces for less-experienced,elderly users of electronic devices

A great number of complex electronic devices are now part of our everyday lives. While many of us learn to handle these products by trial and error; others, especially older users with little experience in using electronic devices, need support. In order to allow the user maximum flexibility in terms of learning time and location, a training programme is presented which is implemented as part of the software embedded in the product itself. Particular focus is placed on the effect of adaptive training on learning. In this study, the training versions differed in their ability to adjust their complexity to the user's experience (adaptive user interface complexity) and their capability to support the learner by prompting them during the learning process (adaptive training advice). The results show that the adjustment of complexity had a positive effect on users’ experience: elderly users who trained with an adaptive interface were more successful in learning to use a mobile phone. Adaptive training advice, however, was found to have no significant effects on learners’ success and reduced their self-efficacy. This work offers guidelines on how to design integrated training applications for electronic devices that successfully help elderly users with little prior experience.