Sealing behaviour of glass-based composites for oxygen transport membranes

In this study, seven different filler materials in different proportions were added to a Ba-Ca-Si glass matrix “H” to investigate new sealant with higher thermal expansion coefficient (CTE) value and good sealing performance for application in oxygen transport membrane (OTM). SrTi_0.75Fe_0.25O_3-δ (STF25) was used as an OTM, and the sealing partners were ferritic steel Aluchrom and pre-oxidized Aluchrom. Compatibility tests were carried out to investigate the feasibility of the composites. Higher CTE values were found in dilatometer tests on composite samples by adding 40 wt% Ag (HAg40) and 30 wt% Ni-Cr (HNC30). Gas-tightness measurements of sandwiched samples produced appropriate helium leakage rates in the range of 10^?6 mbar·l·s^?1. Sealing behaviour of sealants HAg40 and HNC30 were investigated by joining STF25 and as-delivered/pre-oxidized Aluchrom together. Scanning electron microscopy (SEM) on cross-sections of the joints revealed a homogeneous microstructure and good adherence of the glass sealants to support metals and STF25.     

Microstructure and mechanical properties of laser beam welded Al–Li alloy 2060 with Al–Mg filler wire

Alloy 2060-T8 is a newly developed high-strength Al–Li alloy for applications in aircraft industry. Crack-free welds were obtained in laser beam welding with 5087 filler wire under optimized welding conditions. In this paper, fusion zone microstructure and joint mechanical properties were investigated. Microstructure typical for the weld metal consists of α-Al matrix with a few nanoscale precipitates inside and a coarse icosahedral quasicrystalline T₂ phase at the dendritic and grain boundaries. The quasicrystalline occurred normally in Al–Li–Cu alloys with higher Li contents. Our investigations show that the icosahedral quasicrystalline phase T₂ phase forms in the laser-welded Al–Li alloy 2060 with lower Li content as a result of segregation and replacement of Mg element. The joint tensile strength in as-welded condition is around 317 MPa, about 63% of that of the base metal, and fracture occurs within the fusion zone.     

Subcritical crack growth processes in SiC/SiC ceramic matrix composites

Ceramic matrix composites have the potential to operate at high temperatures and are, therefore being considered for a variety of advanced energy technologies such as combustor liners in land-based gas turbo/generators, heat exchangers and advanced fission and fusion reactors. Ceramic matrix composites exhibit a range of crack growth mechanisms driven by a range of environmental and nuclear conditions. The crack growth mechanisms include: (1) fiber relaxation by thermal (FR) and irradiation (FIR) processes, (2) fiber stress-rupture (SR), (3) interface removal (IR) by oxidation, and (4) oxidation embrittlement (OE) resulting from glass formation including effects of glass viscosity. Analysis of these crack growth processes has been accomplished with a combination experimental/modeling effort. Dynamic, high-temperature, in situ crack growth measurements have been made in variable Ar + O₂ environments while a Pacific Northwest National Laboratory (PNNL) developed model has been used to extrapolate this data and to add radiation effects. In addition to the modeling effort, a map showing these mechanisms as a function of environmental parameters was developed. This mechanism map is an effective tool for identifying operating regimes and predicting behavior. The process used to develop the crack growth mechanism map was to: (1) hypothesize and experimentally verify the operative mechanisms, (2) develop an analytical model for each mechanism, and (3) define the operating regime and boundary conditions for each mechanism. A map for SiC/SiC composites has been developed for chemical and nuclear environments as a function of temperature and time.     

Neurocomputing strategies in structural design — on analysing weights of feedforward neural networks

The sequel of two papers explores the applicability of selected neurocomputing strategies in the optimization of structural systems. The present paper describes the use of interconnection weights of a multilayer, feedforward neural network to extract information pertinent to a design space modelled by such a network. It is shown that aweights analysis provides a technique to assess the effect of all input quantities on a given output. Such dependencies are expressed in the form of atransition matrix, and their evaluation is reduced to the inspection of elements of a matrix row. Explicit formulae are derived for networks with one and two hidden layers and can easily be generalized to networks with an arbitrary number of hidden layers. In addition to its use as a tool to partition design spaces, the weights analysis may be employed to assist in determining the size of hidden layers and an adequate number of training patterns (input-output pairs). Several numerical examples from the field of structural analysis are provided, and the paper underscores the utility of the present technique in decomposition driven optimal design; such optimization is treated in full in the companion paper.     

Three-phase induction motor operating from single-phase supply with an electronically controlled capacitor

In this paper the performance of a three-phase induction motor operating from single-phase supply with a new electronically controlled capacitor using an electronic switch in series with a fixed capacitor to achieve a minimum unbalance of the motor phase voltages at all loading conditions is proposed. No mechanical or centrifugal switch is used here. Basic system operation, theoretical analysis, simulated and experimental results in comparison with conventional operation using one and two fixed capacitors are presented in this paper. The optimum effective capacitor value can be on-line adjusted at any operating speed by periodically changing the duty cycle of the controlled switch to achieve minimum unbalance in phase voltages to improve the motor performance at different speeds.     

A probabilistic method for calculating the usefulness of a store with finite energy capacity for smoothing electricity generation from wind and solar power

This paper describes a novel method of modelling an energy store used to match the power output from a wind turbine and a solar PV array to a varying electrical load. The model estimates the fraction of time that an energy store spends full or empty. It can also estimate the power curtailed when the store is full and the unsatisfied demand when the store is empty. The new modelling method has been validated against time–stepping methods and shows generally good agreement over a wide range of store power ratings, store efficiencies, wind turbine capacities and solar PV capacities.Example results are presented for a system with 1 MW of wind power capacity, 2 MW of photovoltaic capacity, an energy store of 75% efficiency and a range of loads from 0 to 3 MW average.     

Experiments and simulations of the mechanical performance of repaired panels

Firstly, the compress experiment is undertaken to investigate the efficiency of repaired panels in this paper, and then modeling of the mechanical behavior of the repaired composite panel under compressive static load is conducted by using of the finite element method. The effect of geometric non-linearity on the stress–strain response is considered in the numeric analysis. Fatherly, the user material subroutine (UMAT) is integrated with the ABAQUS package with the geometric non-linearity effect for studying the damage initiation and its progression in the composite structure, and quadrilateral, linear, thick shell elements (S8R) are adopted. Finally, the predicted strain distribution, damage evolution and strength of the laminate are compared with the test results.     

Microwave induced plasma processing of nuclear waste calcines

Microwave induced plasma processing was used to sinter synthetic Idaho Chemical Processing Plant (ICPP) alumina and zirconia based high level nuclear waste calcines in a nitrogen atmosphere. The microwave densification behaviour of these nuclear waste calcines was observed parallel with identification of the phases formed after sintering. Sintered densities of > 3.20 g cm^–3 were obtained within 10 min of microwave sintering of pure calcines. Glass frit containing calcines showed lower sintering densities (< 2.0 g cm^–3) due to reactions between the frit and volatile substances in both zirconia based and alumina based calcines; prior removal of frit volatiles increased the sintered density. Phases formed in the microwave sintered calcines were identified by X-ray diffraction.