转炉煤气柜位的多输出最小二乘支持向量机预测

针对钢铁企业转炉煤气系统中煤气柜位的预测问题,提出一种一致T型灰色关联分析确定柜位的主要影响用户,避免了冗余输入因素,降低了预测模型的复杂度.根据多个不同煤气柜同时并网运行的情况,提出多输出最小二乘支持向量机回归算法来建立柜位预测模型.该算法采用等式约束,通过最小化所有输出的单一和整体拟合误差,将其转换为求解一系列线性方程组,得到模型回归函数的权系数和偏置公式表示.现场数据仿真实验结果表明所建预测模型的有效性和实用性,为制定煤气调配方案提供了合理指导.     

基于CP243-1模块的焦气放散装置远程监控联网升级

本文主要介绍了八钢利用以太网通信技术实现远程监控焦气放散装置功能。     

RH精炼温度与合金模型的开发与应用

根据RH精炼处理对过程控制的要求，建立了RH温度与合金最小成本模型。该模型具有以下功能：（1）实时计算钢水温度的不断变化，并预报未来时刻钢水的温度；（2）计算达到目标成分需要投入的合金组合、合金数量。该模型在宝钢2号RH得到成功应用。     

宝钢5m宽厚板热矫直机新工艺

厚板在生产的各个工序中都会产生各种浪形缺陷，为了满足市场和用户对钢板质量的要求，宝钢5m宽厚板轧机在加速冷却装置之后设置了一台热矫直机，主要用于轧后及加速冷却后钢板的矫直，以尽量减小钢板的不平直度。     

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介绍了一种全新设计的材料扭转试验机,主要采用了液压回转式夹具装夹试样,通过伺服电机—滚珠丝杆—传感器方式对长线材试样施加恒定的拉紧力,以及伺服电机—减速机构驱控夹头双向旋转,可针对Ф7 mm~Ф14 mm、2 000 MPa级长线材试样开展各类扭转以及低成本的慢速拉扭复合疲劳试验。基于对试样扭矩变化的实时跟踪,可实现0.000 5~30 r/min的变速扭转以及在扭矩陡降(即最大扭转塑性)瞬时临界采样,供后续试样内部组织与外表面形貌评价分析。     

Investigation of Ti Addition Effects on the Thickness of 55 pct Al-Zn-1.6 pct Si Coating by First-Principles Calculation

First-principles method was performed to predict the effect of Ti addition on thickness and adhesion of 55 pct Al-Zn-1.6 pct Si coating. The results of optimized geometric configurations, total energy, and charge distributions for the Ti substitution in Fe2Al5 and FeAl3 phases indicated Ti will grab electronic charges from Al atoms, form bonds with neighboring Al, which will reduce the growth of Fe-Al intermetallic layers, and finally enhance the adhesion of the coating/substrate. Furthermore, experiments were performed to validate the prediction results of first-principles successfully.     

Effect of hydrogen in advanced high strength steel materials

The effect of hydrogen in AHSS material (automobile and structural component) was discussed. Dual Phase steels were highly susceptible to hydrogen-related failure when working on hydrogen environment. The influence of hydrogen on TRIP steel was seen during fractographic examination where the brittle transgranular fracture was presented. TWIP steels results were inconsistent. The mechanisms which were responsible for crack growth are discussed. LIST and SSRT testing were performed for mechanical properties evaluation and SEM and TEM were used for microstructural examination of fractured samples. Simultaneous preventing methods to reduce hydrogen embrittlement such as coating, alloying and providing diffusion layer were discussed.     

Modeling and optimization method featuring multiple operating modes for improving carbon efficiency of iron ore sintering process

Iron ore sintering is one of the most energy-consuming processes in steelmaking. Since its main source of energy is the combustion of carbon, it is important to improve the carbon efficiency to save energy and to reduce undesired emissions. A modeling and optimization method based on the characteristics of the sintering process has been developed to do that. It features multiple operating modes and employs the comprehensive carbon ratio (CCR) as a measure of carbon efficiency. The method has two parts. The first part is the modeling of multiple operating modes of the sintering process. K-means clustering is used to identify the operating modes; and for each mode, a predictive model is built that contains two submodels, one for predicting the state parameters and one for predicting the CCR. The submodels are built using back-propagation neural networks (BPNNs). An analysis of material and energy flow, and correlation analyses of process data and the CCR, are used to determine the most appropriate inputs for the submodels. The second part of the method is optimization based on a determination of the optimal operating mode. The problem of how to reduce the CCR is formulated as a two-step optimization problem, and particle swarm optimization is used to solve it. Finally, verification of the modeling and optimization method based on actual process data shows that it improves the carbon efficiency of iron ore sintering.     

430m~3高炉中心加焦技术生产实践

对八钢430m3高炉在中心加焦过程中应该注意的问题及得到的效果进行了一些实践对比研究,通过中心加焦技术,能够达到炉况稳顺、增产降耗,确保高炉长寿。     

GPS技术下的露天矿山爆破设计及布孔

针对某露天铁矿布孔方式及弊端，该矿山引进GPS技术并将其应用到矿山爆破设计和布孔中，在现场进行实验研究。结果表明，使用了GPS技术进行布孔，可以极大地提高孔位的布设精度，且操作简便，工作效率较之前也有较大的提高，满足了矿山精细化爆破要求，使得最终的爆破效果得到改善。据现场统计，最终爆破大块率降低40%，减少了处理大块等待时间，满足露天矿山采装的要求，获得了良好的经济效益。