Galvanic series of different stainless steels and copper- and aluminium-based materials in acid solutions

Galvanic series of AISI 304, 316, 316L, and 316Ti austenitic stainless steels, AISI 410 and 420 martensitic stainless steels, 63Cu37Zn brass, Cu, Al, and AlMg1 were established for 10% (wt.) hydrochloric, phosphoric, sulphamic, sulphuric, nitric, citric, acetic, and methanesulphonic (MSA) acids used as cleaners in order to predict galvanic corrosion when coupling these materials. It was found that each acid has a distinctive order of metallic materials in a galvanic series. The largest corrosion potential difference in all acids exists between Al-based materials and stainless steels, as well as Cu-based materials indicating the use of Al-based materials as sacrificial electrodes.     

Tribological properties of Ni-based self-lubricating composites with addition of silver and molybdenum disulfide

Tribological properties of Ni-based composites containing silver and molybdenum disulfide were studied from room temperature to 700 °C. The composites were prepared by powder metallurgy technique and the phase composition and microstructure were addressed according to the characterization by SEM and XRD. The results show that the composites were composed of Ni, Cr₂O₃, Ag and Cr_xS_y phases after sintering. The best tribological properties were obtained when the silver and molybdenum disulfide contents were 20 wt% and 8.5 wt%, respectively. The tribo-chemical reaction occurred between Ag and Mo oxide during the rubbing process, which led to the formation of silver molybdate lubricating film. The improved tribological properties were attributed to the formation of silver molybdate lubricating tribolayers.     

Effects of the Thickness Ratio of CrN vs Cr2O3 Layer on the Properties of Double-layered CrN/Cr2O3 Coatings Deposited by Arc Ion Plating

In this study, CrN/Cr2O3 double-layered coatings with various thickness ratios of CrN vs Cr2O3 layer were prepared by arc ion plating technology. The influences of the thickness ratio of CrN vs Cr2O3 layer on the microstructural characteristics as well as the mechanical and tribological properties of the CrN/Cr2O3 doublelayered coatings were investigated. The corresponding mechanisms were also discussed. The results indicated that the insertion of CrN layer between the Cr2O3 layer and substrate can effectively decrease the internal stress level of the coating. With increasing the thickness ratio of CrN vs Cr2O3 layer, the surface roughness of double-layered coatings decreased gradually, which had a certain influence on the friction coefficient. In addition, the microhardness also declined gradually, the adhesive strength almost increased linearly, whereas the wear rate declined firstly and then increased slightly. As the thickness ratio was 2：1, the double-layered coating exhibited the best wear resistance.     

Corrosion Behavior of X52 Anti-HaS Pipeline Steel Exposed to High H2S Concentration Solutions at 90 ℃

Initial corrosion kinetics of X52 anti-H2S pipeline steel exposed to 90 ℃/1.61 MPa H2S solutions was investigated through high temperature and high pressure immersion tests. Corrosion rates were obtained based on weight loss calculation. The corrosion products were analyzed by scanning electron microscopy （SEM）, transmission electron microscopy （TEM）, X-ray diffraction （XRD） and electron probe micro-analysis （EPMA）. The initial corrosion kinetics was found to obey the exponential law. With increasing immersion time, the main corrosion products changed from iron-rich mackinawite to sulfur-rich pyrrhotite. The corrosion films had two layers： an inner fine-grained layer rich in iron and an outer columnar-grained layer rich in sulfur. The corrosion film formed through the combination of outward diffusion of Fe2＋ ions and inward diffusion of HS^- ions. The variation of the corrosion products and compaction of the corrosion layer resulted in a decrease in the diffusion coefficient with increasing immersion time. The double-layered corrosion film formed after long time immersion acted as an effective barrier against diffusion.     

Influence of Sputtered NanocrystaUine Coating on Oxidation and Hot Corrosion of a Nickel-based Superalloy M951

The isothermal and cyclic oxidation behaviors in air and hot corrosion behaviors in Na2SO4 ＋ 25 wt% K2SO4 salt of M951 cast superalloy and a sputtered nanocrystalline coating of the same material were studied. Scanning electron microscopy, energy dispersive X-ray spectroscope, X-ray diffraction, and transmission electron microscopy were employed to examine the morphologies and phase composition of the M951 alloy and nanocrystalline coating before and after oxidation and hot corrosion. The as-sputtered nanocrystalline layer has a homogeneous y phase structure of very fine grain size （30-200 nm） with the preferential growth texture of （111） parallel to the interface. Adherent AI203 rich oxide scale formed on the cast M951 alloy and its sputtered coating after isothermal oxidation at 900 and 1000 ℃. However, when being isothermal oxidized at 1100℃ and cyclic oxidized at 1000 ℃, the oxide scale formed on the cast alloy was a mixture of NiO, NiAl2O4, Al2O3 and Nb205 and spalled seriously, while that formed on the sputtered coating mainly consisted of Al2O3 and was very adherent. Nanocrystallization promoted rapid formation of Al2O3 scale during the early stage of oxidation and enhanced the adhesion of the oxide scale, thus improved the oxidation resistance of the substrate alloy. Serious corrosion occurred for the cast alloy. The sputtered nanocrystalline coating apparently improved the hot corrosion resistance of the cast alloy in the mixed sulfate by the formation of a continuous Al2O3 and Cr2O3 mixed oxide layer on the surface of the coating, and the pre- oxidation treatment of the coating led to an even better effect.     

In Situ Corrosion Monitoring of Mild Steel in a Simulated Tidal Zone without Marine Fouling Attachment by Electrochemical Impedance Spectroscopy

The corrosion behaviors of the isolated short and vertical long scale Q235B steel in a simulated tidal zone were studied by electrochemical impedance spectroscopy （EIS） monitoring and corrosion weight loss calculation in an experimental indoor simulating trough. The results show that the corrosion rate of the isolated short scale Q235B steel in the tidal zone acquired by the EIS agrees with the corrosion weight loss result. The corrosion rates of the short scale steel are in the order of middle tidal zone 〉 the central zone between the middle tidal zone and low tidal zone 〉 high tidal zone 〉 low tidal zone. The fastest corrosion rate in the middle tidal zone is attributed to the longest wet time in a tidal cycle. According to the comparison of corrosion weight loss between the vertical long scale and isolated short scale specimens, the corrosion rate of vertical long scale specimens of Q235B steel is lower than that of the isolated short scale specimens in the tidal zone, but the result is contrary in the immersion zone.     

浇注模对Mg-11Gd-3Y镁合金腐蚀行为的影响

采用电化学测量、扫描电镜观察、X射线衍射和X射线光电子能谱分析对消失模铸造和金属型铸造Mg-11Gd-3Y镁合金的腐蚀行为的影响进行研究.由于冷却速度的差异使得消失模铸造Mg-11Gd-3Y镁合金的Mg24(Gd,Y)5相数量明显比金属型铸造Mg-11Gd-3Y镁合金的少,其固溶于基体中的合金化元素明显高于金属型铸造M...     

Corrosion protection of 304 stainless steel bipolar plates using TiC films produced by high-energy micro-arc alloying process

Metallic bipolar plates look promising for the replacement of graphite due to higher mechanical strength, better durability to shocks and vibration, no gas permeability, acceptable material cost and superior applicability to mass production. However, the corrosion and passivation of metals in environments of proton exchange membrane fuel cell (PEMFC) cause considerable power degradation. Great attempts were conducted to improve the corrosion resistance of metals while keeping low contact resistance. In this paper, a simple, novel and cost-effective high-energy micro-arc alloying process was employed to prepare compact titanium carbide as coatings for the type 304 stainless steel bipolar plates with a metallurgical bonding between the coating and substrate. It was found that TiC coating increased the corrosion potential of the bare steel in 1 M H₂SO₄ solution at room temperature by more than 200 mV, and decreased significantly its corrosion current density from 8.3 μA cm⁻² for the bare steel to 0.034 μA cm⁻² for the TiC-coated steel. No obvious degradation was observed for the TiC coatings after 30-day exposure in solution.     

Oxidation Behavior of Pd-Modified Aluminide Coating at High Temperature

(Ni,Pd)Al coating, prepared by low pressure pack cementation on the Ni-base superalloy M38 where Pd-20 wt pct Ni alloy was predeposited, consists of a single β-(Ni,Pd)Al phase. The initial isothermal oxidation behavior of (Ni,Pd)Al coating was investigated by TGA, XRD, SEM/EDS at 800～1100℃. Results show that oxidation kinetics accord preferably with parabolic law at 800, 900 and 1100℃, but not at 1000℃.θ-Al2O3 was observed at 800～1100℃. It is found that Pd plays an important role in accelerating the diffusion of Ti from the substrate to the coating surface in the aluminide coating.     

Corrosion and electrochemical behaviors of pure aluminum in novel KOH‐ionic liquid‐water solutions

The corrosion and electrochemical behaviors of pure aluminum in KOH‐ionic liquid‐water solutions with variable volume ratios of water and the ionic liquid 1‐butyl‐3‐methyl imidazolium tetrafluoroborate (BMIMBF₄) were for the first time investigated by means of hydrogen collection, polarization curve, galvanostatic discharge, and electrochemical impedance spectroscopy (EIS). The results of hydrogen collection experiments showed that aluminum has a low corrosion rate in KOH‐BMIMBF₄‐H₂O solutions, and the corrosion rate decreases with increase in BMIMBF₄ content in the electrolytes. The results of electrochemical experiments revealed that aluminum is electrochemically active over a very wide potential window in the KOH‐BMIMBF₄‐H₂O solutions, and its electrochemically kinetic mechanism is similar to that in the corresponding aqueous solution; the increase in KOH and water contents in the electrolytes may improve the anodic dissolution performance of aluminum. It was found that aluminum presents excellent galvanostatic discharge performance in the 2.0 M KOH BMIMBF₄‐H₂O mixed solution with 60% water.