A data-driven digital-twin prognostics method for proton exchange membrane fuel cell remaining useful life prediction

Prognostics and health management of proton exchange membrane fuel cell (PEMFC) systems have driven increasing research attention in recent years as the durability of PEMFC stack remains as a technical barrier for its large-scale commercialization. To monitor the health state during PEMFC operation, digital twin (DT), as a smart manufacturing technique, is applied in this paper to establish an ensemble remaining useful life prediction system. A data-driven DT is constructed to integrate the physical knowledge of the system and a deep transfer learning model based on stacked denoising autoencoder is used to update the DT with online measurement. A case study with experimental PEMFC degradation data is presented where the proposed data-driven DT prognostics method has applied and reached a high prediction accuracy. Furthermore, the predicted results are proved to be less affected even with limited measurement data.     

Carbon corrosion mechanism on nitrogen-doped carbon support — A density functional theory study

In this work, density functional theory (DFT) calculations were used to investigate the mechanism of carbon corrosion on nitrogen-doped carbon support. Free energy diagrams were generated based on three proposed reaction pathways to evaluate corrosion mechanisms. The most energetically preferred mechanism on nitrogen-doped carbon was determined. The results show that the step of water dissociation to form ^#OH was the rate-determining step for gra-G-1N (graphene doped with graphitic N) and pyrr-G-1N (graphene doped with pyrrolic N). As for graphene doped with pyridinic N, the step of C^#OC^#O formation was critical. It was found that the control of nitrogen concentration was necessary for precisely designing optimized carbon materials. Abundance of nitrogen moieties aggravated the carbon corrosion. When the high potential was applied, specific types of graphitic N and pyridinic N were found to be favorable carbon modifications to improve carbon corrosion resistance. Moreover, the solvent effect was also investigated. The results provide theoretical insights and design guidelines to improve corrosion resistance in carbon support through material modification by inhibiting the adsorption of surface oxides (OH, O, and OOH).     

Sealing behaviour of glass-based composites for oxygen transport membranes

In this study, seven different filler materials in different proportions were added to a Ba-Ca-Si glass matrix “H” to investigate new sealant with higher thermal expansion coefficient (CTE) value and good sealing performance for application in oxygen transport membrane (OTM). SrTi_0.75Fe_0.25O_3-δ (STF25) was used as an OTM, and the sealing partners were ferritic steel Aluchrom and pre-oxidized Aluchrom. Compatibility tests were carried out to investigate the feasibility of the composites. Higher CTE values were found in dilatometer tests on composite samples by adding 40 wt% Ag (HAg40) and 30 wt% Ni-Cr (HNC30). Gas-tightness measurements of sandwiched samples produced appropriate helium leakage rates in the range of 10^?6 mbar·l·s^?1. Sealing behaviour of sealants HAg40 and HNC30 were investigated by joining STF25 and as-delivered/pre-oxidized Aluchrom together. Scanning electron microscopy (SEM) on cross-sections of the joints revealed a homogeneous microstructure and good adherence of the glass sealants to support metals and STF25.     

5A06-O aluminium–magnesium alloy sheet warm hydroforming and optimization of process parameters

The uniaxial tensile test of the 5A06-O aluminium–magnesium (Al–Mg) alloy sheet was performed in the temperature range of 20–300 °C to obtain the true stress–true strain curves at different temperatures and strain rates. The constitutive model of 5A06-O Al–Mg alloy sheet with the temperature range from 150 to 300°C was established. Based on the test results, a unique finite element simulation platform for warm hydroforming of 5A06-O Al–Mg alloy was set up using the general finite element software MSC.Marc to simulate warm hydroforming of classic specimen, and a coupled thermo-mechanical finite element model for warm hydroforming of cylindrical cup was built up. Combined with the experiment, the influence of the temperature field distribution and loading conditions on the sheet formability was studied. The results show that the non-isothermal temperature distribution conditions can significantly improve the forming performance of the material. As the temperature increases, the impact of the punching speed on the forming becomes particularly obvious; the optimal values of the fluid pressure and blank holder force required for forming are reduced.     

应用独立分量分析的激光测风雷达湍流频谱分解

针对大型风力发电机机组中常见的脉动湍流、风机尾流与涡流等湍流信号,研究了利用自然梯度下降的独立分量分析方法的湍流频谱分离效果,以区分中心风速与湍流信号,提高风机机组的综合工作效率。首先分析了风机组中常见湍流信号的后向散射与频谱分布特点,然后依据这些特点设计了对应的独立分量分析模型。在仿真结果符合要求的基础上,进行了双目激光雷达天线的风速采集与实际分离效果检测。实验结果表明,在大气折射率结构常数C2n≤10-14同时广义大气常数α≥4的通常情况下,利用双目信号能够分离出一个湍流中心和一个中心风速。对1 s内两个谱峰的波动范围进行统计,获得(2.59±0.05)MHz的中心风速以及(1.22±0.19)MHz的湍流中心估计,且二者的平均信噪比分别为25.93 dB和31.01 dB,能够在获得稳定的中心风速估计的同时得到一个较为稳定的湍流中心估计。     

磁悬浮控制力矩陀螺高速转子的高精度位置控制

在受到陀螺效应、动框架效应等影响后产生的磁力非线性问题是磁悬浮控制力矩陀螺(MSCMG)高速转子位置精度下降的主要因素。为解决以上问题,提高转子位置精度,本文分析了转子所受磁力的特性,建立了转子系统非线性动力学模型,提出了神经网络滑模控制方法。设计滑模控制律,采用径向基函数神经网络逼近控制律中的非线性模型,自适应算法根据误差在线调整神经网络的权值,同时可以保证整个系统的稳定性。仿真和实验结果表明,所提出方法的转子位置精度达到99%,稳态误差为0.000 2 mm。神经网络滑模控制可以实现MSCMG转子系统的高精度位置控制。     

Effect of lanthanum doping on water content and diffusion properties of corundum for producing transparent ceramics

The effect of doping corundum with lanthanum on the content of water and other gas impurities, on the diffusion characteristics, on the unit cell size and static strength of fine-crystalline corundum synthesized under thermovapours conditions in a supercritical water fluid was studied.Content, release and diffusion coefficients of water and other volatile impurities in corundum were measured by kinetic thermodesorption mass spectrometry. Water is the main volatile impurity in fine-crystalline corundum. It was found that the introduction of lanthanum into the structure of corundum reduces several times the content of water and other gas-liquid impurities. An increase in the diffusion coefficient of water during the doping of corundum with lanthanum leads to an increase in the degassing rate of fine-crystalline raw materials. When doping corundum, lanthanum, being localized in structural defects, not only displaces structural hydroxyl groups with the formation of strong aluminate-like bonds, but also decreases in the unit cell and increases in the average static strength of the crystals. La-doped corundum, due to the reduced content of water and other gas impurities, is a promising raw material for the production of transparent ceramics.     

Evolutionary collective behavior decomposition model for time series data mining

In this research, we propose a novel framework referred to as collective game behavior decomposition where complex collective behavior is assumed to be generated by aggregation of several groups of agents following different strategies and complexity emerges from collaboration and competition of individuals. The strategy of an agent is modeled by certain simple game theory models with limited information. Genetic algorithms are used to obtain the optimal collective behavior decomposition based on history data. The trained model can be used for collective behavior prediction. For modeling individual behavior, two simple games, the minority game and mixed game are investigated in experiments on the real-world stock prices and foreign-exchange rate. Experimental results are presented to show the effectiveness of the new proposed model.     

Electrochemically deposited Fe2O3 nanorods on carbon nanofibers for free-standing anodes of lithium-ion batteries

Fe₂O₃ nanorod/carbon nanofiber (CNF) composites were prepared by the electrochemical deposition of Fe₂O₃ on a web of CNFs, which was then used as a free-standing anode. The conductive, three-dimensional structure of the CNF web allowed for the electrodeposition of the Fe₂O₃ nanorods, while its high conductivity made it possible to use the composite as a free-standing electrode in lithium-ion batteries. In addition, it was easy and cheap to fabricate by a simplification of a process of cell preparation. The nanorod-like Fe₂O₃ structures could only be electrodeposited on the CNFs; flake-like Fe₂O₃ was formed on flat conductive glass substrates. It can be attributed to the different growth mechanism of Fe₂O₃ on the CNFs because of the large number of reaction sites on the CNFs, differences in the precursor concentration and diffusivity within the CNF web. The formation of aggregates of the Fe₂O₃ particles on thicker CNFs also indicated that the CNFs had determined the Fe₂O₃ growth mechanism. The synthesised Fe₂O₃/CNF composite electrode exhibited stable rate capacities at different current densities. This suggested that CNF-based composite did not exhibit the intrinsic disadvantages of Fe₂O₃. Finally, carbon coatings were deposited on the Fe₂O₃/CNF composites to further improve their electronic conductivity and rate capability.     

Design of functionalized α-Fe2O3 (III) films with long-term anti-wetting properties

The design of functional anti-wetting ceramic coatings is always a bottleneck restricting the development of ceramic techniques. This study proposes a liquid phase synthesis method to fabricate α-Fe₂O₃ (III) ceramic powders with promising applications and introduces a facile electrophoretic deposition (EPD) technique to construct the corresponding functionalized hydrophobic films – superhydrophobic functionalized α-Fe₂O₃ ceramic films (SFOFS) with roughly even distribution and a high water contact angle (CA) of 169°±1° – followed by heat posttreatments. The microtopography and crystalline structures of the product were investigated by FESEM, EDX, and XRD techniques. The EPD controllability of SFOFS was studied by adjusting the EPD time and the applied field strengths. In addition, the SFOFS show excellent long-term anti-wetting properties for twenty-four months after undergoing a series of tests, including soaking, water droplet impacting, immersion by droplets with different surface tensions and exposure to different gases and relative humidity conditions, etc. This study substantially helps the design of other kinds of functional anti-wetting films through the proposed convenient method beyond the oxide limit.