基于COMSOL的电解加工炮管膛线加工间隙的研究

为了缩短阴极研制周期,按照无源导电媒质中的电场建立间隙电场的数学模型,按照气液两相流建立流场的数学模型,根据膛线电解加工工艺参数设置边界条件,采用COMSOL Multiphysics3.4多物理场耦合软件对加工间隙进行数值模拟,结合工艺试验的数据,分析加工间隙电场分布对实际加工精度的影响。结果表明,当阴极工作齿向内收一定角度,有利于减小膛线槽壁倾角和槽底圆角,计算机模拟与工艺试验结果一致。     

Rapid synthesis of silver nanowires during the polyol-microwave method and COMSOL multiphysics simulation of electromagnetic heating

To date, various methods have been used to synthesize silver nanowires, but some require long reaction times. In this work, we synthesized widely used silver nanowires with high efficiency and with the least time and energy during the polyol-microwave method. Also, the effects of microwave irradiation time, silver nitrate concentration, and type of etching agent on the shape and size of nanostructures were investigated experimentally. In fact, the shape and production efficiency of silver nanowires were controlled and the optimal conditions were obtained at the microwave irradiation time of 210 s. The characterization of the silver nanowires showed that silver nanowires with an average diameter of 80 nm and an average length of 20 µm can be produced with high efficiency under optimal conditions. Finally, for the first time, in the microwave-based synthesis method, electromagnetic heating was studied and simulated with the help of the “finite element” method implemented by the COMSOL Multiphysics software. The results showed that with increasing time, the temperature increases, and as a result, the number density of glycolaldehyde reducing agents increases. This could also explain the fast growth of silver nanowires during this method.     

超声振动辅助激光烧蚀铝表面形貌仿真分析

为研究超声复合激光蚀除机理,本文使用COMSOL软件对超声振动辅助激光烧蚀金属铝表面烧蚀过程进行仿真,对比研究了超声振动对激光蚀除机理和过程的影响。研究发现,激光烧蚀的开始阶段主要以高温汽化来去除材料。随着烧蚀时间的增加,蚀除方式主要转变为熔融物飞溅蚀除,这对烧蚀凹坑的形成起主要作用。并研究了不同频率下激光蚀除材料的速度,研究发现,引入超声振动后,蚀除速度降低了26.2%-39.43%。     

阵列细胞微培养腔的设计与制造

采用光刻成型技术、"多次光刻、一次显影"工艺以及热键合工艺制备了基于三层、具有阀控开关和浓度梯度的PDMS微阵列细胞微培养腔,重点研究了浓度梯度、细胞培养腔结构的设计.研究表明浓度梯度的形成主要受芯片管道结构影响;在低雷诺数、被动混合方式情况下,采用简单结构进行混合的效率会很低;在本课题中,将瓦片状结构与管道复合起来提高混合效率,实验结果表明:即使在高流速情况下,也能得很高的混合效率并使各管道间浓度呈很好的线性分布;同时,对细胞培养腔的结构进行了设计;此外,将有限元分析软件COMSOL应用到混合管道及培养腔内流体、流态进行了分析,进一步利用分析结果优化了结构设计.     

Optimization and Aerodynamic Characteristics of New Air-Cushion Nozzle of Floating Furnace for Automobile Body Sheet

It is very important to develop new air-cushion nozzles so as to raise the heat treatment property of aluminum alloy automobile body sheet(ABS). A geometric model of air-cushion furnace equipment of ABS was built up and flow field was simulated by using k-ε turbulence equations of COMSOL Multi-physics. The influence and regularity of number(n),diameter(d) and arrangement of middle hole,and main control parameters of new air-cushion nozzle on aerodynamic characteristics and flow field were studied. The results show that:1) with n increases,airflow vortexes in air-cushion area increase in multiple; d decreases or n increases,air cushion pressure(p_c) becomes uniform; 2) average of p_c is proportional to pressure in nozzle box(p_t),when n increases,ratio of average of p_c to p_t increases,and when n ≤ 3 and d b / 2,they have little effect on ratio of p_c average to p_t; 3) when n is an even number,n ≥4,and d ≤ b/2,p_c shows good uniformity; when n is an odd number,the center hole affects p_c uniformity greatly,and,when diameter of center hole is less than b / 4 and diameter of non-center is between b / 4 and b / 2,p_c has good uniformity. A new air-cushion jet model was presented,and the deviation of this new model with simulation data and experimental measured data are less than 7.75% and 7.76%,respectively. The present research is valuable for improving air-cushion stability,Al strip temperature homogeneity,and temperature control precision.     

潘三矿立井揭煤瓦斯抽采模拟研究

瓦斯抽采对于立井揭突出煤层起到重要的作用,准确的确定钻孔瓦斯有效抽采半径和合理的在待抽煤层中布置抽采钻场对煤层消突具有关键性作用。基于多孔介质中流体流动达西定律理论,采用COMSOL Multiphysics软件对该煤层瓦斯抽采进行了模拟。模拟结果表明,此煤层的瓦斯有效抽采半径为3 m,随着抽采时间的增加,煤层瓦斯压力逐渐的降低,但降低的速率会逐渐的减小。瓦斯抽采30天后,其残余的瓦斯压力为0．18 MPa ,这与现场实测的最大残余瓦斯压力0．2 MPa相接近,这说明了模型的可信性,其模拟结果可为瓦斯抽采设计提供参考。     

基于分布式辅助散流接地网的天然气管道过电压防护

由于共建城市地下走廊,输电线路常与天然气管道并行敷设,当输电线路遭受雷击时,通过杆塔接地网向附近土壤散流会导致邻近天然气管道损耗的问题。为了研究雷击输电线路对天然气管道的具体影响,本文通过COMSOL Multiphysics仿真软件建立临近管道处杆塔辅助接地网散流模型,对比分析了杆塔辅助接地网的外延长度、面积、敷设方向、连接线数量以及土壤电阻率等因素对杆塔接地电阻和天然气管道电压峰值的影响,进而提出了基于杆塔辅助地网的管道过电压防护方案。仿真结果表明:减小土壤电阻率、增加辅助地网外延长度、面积和连线数量会降低天然气管道感应电压峰值;135°敷设辅助地网对天然气管道感应电压峰值防护效果最优。本文研究结论可为城市综合能源走廊建设提供参考。     

Computational issues in the modelling of materials-based manufacturing processes

Summary The manufacture of materials products involves the control of a range of interacting physical phenomena. The material to be used is synthesised and then manipulated into some component form. The structure and properties of the final component are influenced by both interactions of continuum-scale phenomena and those at an atomistic-scale level. Moreover, during the processing phase there are some properties that cannot be measured (typically the liquid-solid phase change). However, it seems there is a potential to derive properties and other features from atomistic-scale simulations that are of key importance at the continuum scale. Some of the issues that need to be resolved in this context focus upon computational techniques and software tools facilitating: (i) the multiphysics modeling at continuum scale; (ii) the interaction and appropriate degrees of coupling between the atomistic through microstructure to continuum scale; and (iii) the exploitation of high-performance parallel computing power delivering simulation results in a practical time period. This paper discusses some of the attempts to address each of the above issues, particularly in the context of materials processing for manufacture.     

MEMS的协同仿真

仿真是微机电系统(MEMS) 设计的重要手段.目前MEMS中的集成仿真方法对设计人员要求太高从而限制了其使用范围.为了充分发挥仿真在MEMS设计中的作用,把协同设计的思想引入MEMS仿真中,提出了协同仿真的设计方式.构建了MEMES的协同仿真框架,分析了其仿真流程和数据文件的构成,并阐述了节点载荷映射的混合法.最后对一个MEMS器件进行协同仿真并与集成仿真的结果进行了比较,证明了方法的可行性.     

基于COMSOL Multiphyslc的煤层甲烷拟稳态吸附一运移数值模拟

由于煤层甲烷在煤岩体中的运移过程及其复杂，因此用来描述其运移的数学模型常常是高阶非线性的偏微分方程，为了能更好地解决此类问题，采用多重物理量数值模拟软件COMSOLMultiphysic对所建的拟稳态运移模型进行了模拟求解的研究。结果表明用该软件模拟的压力和浓度动态曲线更符合实际情况，而且可以用动态可视化模块来模拟压降过程。