一种基于RTLinux 的五自由度开放式并联激光加工数控系统

研究了一种基于RTLinux 的五自由度开放式并联激光加工数控系统,系统中嵌入了三分支五自由度构 型的位置正反解模型,解决了特定位置多解的问题．插补过程应用了S 曲线加减速控制和小线段插补结合的算法． 同时,在数控系统中增加了工艺控制模块,实现了激光功率、离焦量等激光加工工艺参数的调整功能．     

Strategic advantages of interoperability for global manufacturing using CNC technology

In the domain of manufacturing, computer numerically controllers (CNC) technology is a major contributor to the production capacity of the enterprises. The advances in CNC technology coupled with enhancements in computing systems have provided the basis to re-examine the way in which computer-aided systems (CAx) can be used to enable global manufacturing. Interoperability of the various components of the CAx chain is therefore a major prerequisite for manufacturing enterprises for becoming strategically agile and consequently globally competitive. Being interoperable, resources can be utilized interchangeably in a plug-and-produce manner. Over the last 8 years the eminence of a STEP standard for machining entitled STEP-NC (numerical control) has become a well-known vehicle for research to improve the level of information availability at the CNC machine tool. In this paper, the authors introduce the background to the evolution of CNC manufacturing over the last 50 years and the current standards available for programming. A review of the literature in interoperable CNC manufacturing is then provided relating to milling, turn–mill and other NC processes. The major part of the paper provides a strategic view of how interoperability can be implemented across the CAx chain with a range of standards used to regulate the flow of information. Finally, the paper outlines the advantages and major issues for future developments in interoperability, identifying future key requirements and limiting factors.     

四元数五轴联动插补算法的研究

在深入分析五轴数控系统的运动机构配置的基础上,针对传统的基于矩阵或欧拉角的插补算法在旋转空间难以解决线性插值和加工要求等问题, 设计一种基于四元数五轴联动的插补算法,不仅简化了插补计算量,同时能够使刀具从一点平稳的运动到另一点,而且插补的轨迹更光滑连续.文章引入四元数理论,重点研究了四元数在构造数学模型和运动变换中的应用,并在Matlab中成功的进行了仿真.实验结果表明了该算法的可行性和可靠性.     

基于PMAC运动控制器的焊接机器人数控系统开发

针对手动螺柱焊接工艺过程中效率低、定位精度差等问题,提出了一种以PMAC运动控制器为控制系统核心、工业控制计算机（IPC）为系统支撑单元的双CPU开放式数控系统,并在此基础上给出了该系统功能、硬件结构和软件设计方法。实践证明：该数控系统具有响应速度快、定位准确度高、性能稳定、运行可靠、使用维护便利等优点。     

数控机床操控器人机界面优化设计研究

目的控制器和显示器共同组成数控机床控制面板的整体界面,是机床接受与执行命令的交互平台。从人机交互角度,聚焦于控制器的界面布局进行优化设计。方法基于人机工程学理论的优化流程,采用现场访谈、现场观察等方法,将人机工程学的理论转化为具体考核指标。结论从人机工程学的研究角度出发,结合工业设计、用户体验设计学等内容,从功能区域分区、操纵器色彩设计等方面优化数控机床控制器的界面,提高系统整体效能及使用者满意度,为数控机床系统开发设计提供参考。     

预弯对铝合金管材内高压成形缺陷与尺寸精度的影响

铝合金异形截面管件是实现汽车结构轻量化的有效途径之一,其成形工艺是先将铝合金管材经过数控弯曲获得轴线形状,然后进行内高压成形。弯曲产生的回弹、截面畸变及起皱等缺陷会影响后续内高压成形的质量。本工作通过建立管材塑性弯曲的理论模型和材料模型,计算任意弯曲角度的卸载回弹量,在弯曲过程考虑回弹量补偿,有效避免了内高压成形时的咬边缺陷。通过改善芯轴条件,使用带有一个芯球的芯轴,使截面不圆度由7.55%降低至1.43%,避免了弯曲件在内高压成形时发生破裂。同时对弯曲产生皱纹的管件进行内高压成形,证实了内高压成形过程不能够消除管件在弯曲过程形成的起皱。通过工艺实验研制出6063铝合金异形截面管件,获得了无缺陷的成形件。对47个内高压成形件进行尺寸精度测量,最大尺寸偏差为1.08mm(1.63%),尺寸和精度符合设计要求。     

A geometrical approach to computer-aided process planning for computer-controlled machine tools

This paper documents part of a research program which has been under way at the CIM Centre at Swinburne University of Technology since 1989. The purpose of the research program was to develop an open-architecture machine tool control system and then to see how that system could be used to change the distribution of traditional manufacturing design, planning and control functions. This paper examines one part of that research program and focuses on a methodology which could prove to be useful in the machine tool selection, cutter selection and cutter path generation phases of process planning for cutting operations on workpieces in computer-controlled machine tools.It is suggested that a configuration space transform be used for each cutter/machine tool combination to find the volume that the combination could remove from the uncut workpiece without removing any of the material that will form the final workpiece. A method of comparing these volumes from different combinations is then outlined. The output of this method is a reasonable sequence of machine tools and cutters. Path planning can then be carried out for each of the chosen combinations using a method similar to the one used to find the possible volume to be removed.Possible implementation techniques, and their limitations on existing computer hardware, are discussed and the most promising of these are identified, based upon some properties of configuration space transforms.     

基于DSP的步进电机多轴控制系统研究

以数控机床为应用背景,针对各轴向定位精度不高的问题,介绍一种自主设计并制作出的基于DSP的步进电机多轴控制系统;该系统以TMS320F2812为控制核心,采用协调控制的方法,实现了三轴向步进电机的单独控制或协调控制,此外每个轴向上还有加减速、细分、电流负反馈和PWM脉宽调制等功能,使得系统对步进电机的控制更加完善;实验结果表明,系统稳定正常运行,能实现多轴向步进电机的集中控制,也能使得各个轴向能以不同速度不同细分数相互协调工作.     

基于Windows的开放式数控系统实时任务调度研究

对以Windows操作系统为平台的开放式数控系统实时多任务处理方案进行了研究。在探讨了基于Windows的多任务和多线程的实现方法、Windows的任务调度模式和实时性的实现形式的基础上,应用VC++6.0编程,给出了基于Windows XP开发的开放式数控系统的模块框架、多任务调度实现方案,并提出了一种新的处理实时性任务的方法;实现了数控总控软件的实时任务调度和多线程的应用。     

一种面向数控系统的动态反馈调度模型

由于数控系统的动态特性,其运行过程中可能会发生处理器过载现象.开环的调度算法无法在处理器过载时仍然保持系统的稳定,从而对加工精度造成影响.为了提高数控系统的稳定性,本文针对数控系统的混合任务集提出一个闭环的反馈调度模型.并通过实验对模型的有效性进行了验证.实验结果表明,该调度模型能够提高数控系统的稳定性.