One-pot synthesis of hematite-alumina hollow sphere composite by ultrasonic spray pyrolysis technique with high adsorption capacity toward PAHs

A hybrid nanocomposite of alumina and hematite was synthesized by ultrasonic spray pyrolysis technique. The study of microscopic images, mapping analysis, and XRD patterns revealed that the Al₂O₃ – Fe₂O₃ nanocomposite was composed of separated spherical particles with a thin layer ball-shaped structure that metal oxides are uniformly distributed in the wall of hollow sphere particles, led to a coherent and monotonous construction. A series of coefficients of equilibrium sorption of polycyclic aromatic hydrocarbons (PAHs) as hazardous materials were measured on the prepared composite material in a batch technique. The free or pure Al₂O₃ or Fe₂O₃ showed negligible removal efficiency for the mentioned analytes. The various significant variables, such as initial analyte concentration, solution pH, adsorbent dose, and contact time to remove analyte, were studied in the aqueous solutions. Adsorption data were modeled to Langmuir, Freundlich, and Temkin isotherms, and a good correlation found in the case of Langmuir isotherm and adsorption capacity for anthracene, phenanthrene, and naphthalene were 370, 333, and 322 mg g^?1, respectively. Investigation of the kinetic models proved a pseudo-second-order, and the prepared adsorbent can be reused more than 7 times without a significant decrease of adsorption performance.     

3Y-TZP ceramics with improved hydrothermal degradation resistance and fracture toughness

Different factors such as the way of incorporating the Y₂O₃ stabilizer, alumina addition and sintering temperature were assessed with the goal to improve the low temperature degradation (LTD) resistance of 3Y-TZP without compromising on the mechanical properties. The degradation of hydrothermally treated specimens was studied by X-ray diffraction, micro-Raman spectroscopy and scanning electron microscopy.Decreasing the sintering temperature decreased the LTD susceptibility of 3Y-TZPs but did not allow to obtain a LTD resistant 3Y-TZP with optimized mechanical properties. Alumina addition along with the use of Y₂O₃ stabilizer coated starting powder allowed to combine both an excellent toughness and LTD resistance, as compared to alumina-free and stabilizer co-precipitated powder based equivalents. Transmission electron microscopy revealed that the improved LTD resistance could be attributed to the segregation of Al³⁺ at the grain boundary and the heterogeneously distributed Y³⁺ stabilizer.     

Fracture behaviour of alumina-YAG particulate composites

Particulate composites of the Al₂O₃–YAG system were produced by precipitation of the yttrium oxide precursor in the aluminium oxide suspension. The solid state reaction took place during thermal treatment of the resulting powder and led to the creation of the YAG phase. This method allowed fine and homogenously distributed YAG inclusions within the alumina matrix to be obtained. The performed investigations involved determining of the critical stress intensity factor (K_IC), Vickers hardness and bending strength of the materials. The composites showed higher hardness (HV) than α-Al₂O₃. The presence of YAG inclusion in the amount higher than 7.5 vol.% improved also fracture toughness when compared to polycrystalline alumina. In the case of the material with the best mechanical properties measurements of subcritical cracking were conducted and the threshold value of K_IC (K_I0) was determined.     

Explosive compaction of Al2O3 nanopowders

Dense bulk alumina (Al₂O₃) has been prepared by explosive compaction and its microstructure has been investigated by optical microscopy, Raman spectroscopy, scanning electron microscopy and transmission electron microscopy. The average microhardness of the alumina compact is about 171 HV0.025. Ultra-thin alumina films with glassy (translucent) appearance formed during the explosive compaction process. Nanograin Al₂O₃ particles are covered by amorphous Al₂O₃ which help to achieve a dense microstructure by promoting interparticles bonding. Phase transformation from γ-Al₂O₃ to α-Al₂O₃ during the explosive compaction process has been confirmed. Formation of the alumina compact is due to the large cooling rate and the high pressure during the explosive compaction.     

Laser machining of different diameter holes in alumina ceramic: Thermal stress analysis

Laser machining of different diameter holes into alumina tiles is carried out. Temperature and stress fields are predicted by using the finite element code. Surface temperature and residual stress predictions are validated through the thermocouple data and X-ray diffraction measurements. Morphological changes in the cutting section are examined by incorporating optical and scanning electron microscopes. It is found that the predictions of surface temperature and the residual stress formed at the cut section agree well with the experimental findings. In general, cut sections are free from large asperities; however, local dross attachments at the kerf edge and crack network formation at the kerf surface are observed.     

Flash sintering of alumina/reduced graphene oxide composites

The flash sintering behavior of Al₂O₃/reduced graphene oxide (rGO) composites was investigated. rGO was used as a composite component and a conductive additive. Under the electric fields of 250–400 V cm⁻¹, the flash event occurred at extremely low temperatures of 236–249 °C. The current density limit played a significant role in the degree of densification. A larger current density resulted in a higher density of the sample. However, current densities larger than 33.33 A cm⁻² resulted in broken samples because of the localization of high current density coupled with the formation of hot spots. Flash sintering at a furnace temperature of 800 °C, electric field of 300 V cm⁻¹ and current density limit of 33.33 A cm⁻² produced nearly completely dense Al₂O₃/rGO composites. In addition to the current limit, the furnace temperature is also a key parameter that controls the degree of densification to achieve “safe” flash sintering.     

Friction and wear behavior of alumina-based graphene and CNFs composites

Alumina – carbon nanofibers (CNF) and alumina – graphene oxide (GO) composites were prepared by spark plasma sintering using freeze-dried powders prepared from optimized suspensions of the mixtures. The tribological behavior was studied using the ball-on-disk technique in dry sliding at ambient conditions and compared to a monolithic alumina used as a reference. At low loads there was little difference between friction and wear behavior, whereas at moderate loads the composites showed a noticeable reduction in wear rate over monolithic alumina, five and 2.5 times for the GO and the CNF composite respectively; the friction coefficient slightly decreased for the alumina – GO material. This behavior is related to the presence of a carbon-rich protecting tribofilm. The film present in the alumina – GO showed better tribological performance due to the absence of coalescence of cracks that led to delamination events in the case of the alumina – CNF composite.     

Low-temperature sintering of Al2O3 ceramics doped with 4CuO-TiO2-2Nb2O5 composite oxide sintering aid

Dense alumina ceramics doped with 5 wt% 4CuO-TiO₂-2Nb₂O₅ composite sintering aids were obtained at low sintering temperatures of 950∼975 °C. The ceramic sintered at optimal condition shows good microwave dielectric properties (ε_r = 12.7, Q × f = 7400 GHz), high thermal conductivity (18.4 W/m K) and high bending strength (320 MPa). TEM and EDS analysis revealed that amorphous Cu-Ti-Nb-O interfacial films with nanometer thickness formed at the grain boundaries, which could provide paths of mass transportation for densification. Al³⁺ ions may be involved in mass transportation through substitution by Ti³⁺ and Ti⁴⁺ ions near the grain boundary during the sintering process. The accumulation of copper ions at the trigeminal grain boundary was observed. The migration and reaction of copper ions in grain boundaries may also play an important role in promoting mass transportation and low-temperature densification of alumina ceramics.     

Facile size-controlled synthesis of well-dispersed spherical amorphous alumina nanoparticles via homogeneous precipitation

Well-dispersed spherical amorphous alumina nanoparticles with a narrow size distribution were obtained by facile homogeneous precipitation and subsequent calcination. In the synthesis, formamide was used as the precipitant, and mixtures of aluminum sulfate and aluminum nitrate with different molar ratios were used as the aluminum sources. The average size of the amorphous alumina nanoparticles was successfully controlled by adjusting the amount of formamide and the sulfate/nitrate molar ratio. The particle size decreased with increasing amount of formamide and decreasing sulfate/nitrate molar ratio. Dispersed spherical amorphous alumina nanoparticles with average sizes of 23, 34, 45, and 57 nm were prepared using 100 mL formamide at sulfate/nitrate molar ratios of 1:9, 2:8, 3:7, and 4:6, respectively.     

Effect of formic-acid-to-acetic-acid ratio on the structure and spinnability of aqueous aluminium sol of alumina fibre

The structure and spinnability of sol are essential for obtaining high-performance continuous alumina-based fibres. Herein, the surface electrostatic potential analysis and conventional experimental methods (X-ray diffraction, Fourier-transform infrared spectroscopy, ²⁷Al nuclear magnetic resonance solution spectra and rheological methods) were combined to investigate and discuss the relationship between the structure and spinnability of aluminium carboxylate sols with different formic-acid-to-acetic-acid molar ratios. The results showed that the aluminium carboxylate sol structure changed with the formic-acid-to-acetic-acid molar ratio and greatly affected the sol's spinnability. The tetramer (AlO6 oligomer) products comprising two effective active carboxylate groups in the sol increased with the formic acid content, which helped form linear long-chain polymers. However, excess formic acid content led to a large increase of AlO6 monomer products that were unable to form linear long-chain polymers, which decreased the sol's spinnability. When the formic-acid-to-acetic-acid molar ratio was 1.15:0.85, the sol containing more AlO6 oligomer products had the best spinnability. Furthermore, α-Al₂O₃ ceramic fibres with good morphology, small grains and uniform diameter distribution were obtained after calcination at 1200 °C.