精确定位的高带宽新型音圈电机驱动器研究

为了在极高磁道密度（TPI）的硬盘中快速寻道定位、读取数据,研发了一种新型高带宽驱动器组件.该新型高带宽驱动器的音圈电机（VCM）具有独特的音圈结构和磁极（体）排列.在电磁设计中,应用三维有限元分析法（FEA）对一些关键电磁参数及主要结构尺寸进行了优化;预测了系统的动态性能.分析表明,新型音圈电机驱动器产生的电磁力形成了纯力矩,降低了轴承和轴上的反作用力,与传统驱动器相比,更好地抑制了影响伺服带宽的横向准刚性体震动模式（QR模式）,使驱动系统能在高TPI下快速跟踪和精确定位.实验测试了系统的频率响应特性,与理论设计符合得较好.     

关于钛合金热处理和析出相的讨论

通过对钛合金、铝合金和钢的热处理对比分析，从机理上将金属热处理分为三类热处理，将钛合金的热处理归为第三类热处理。对钛合金在热处理过程中出现的主要过渡相进行了介绍，重点分析了α′相、α″相的关系和淬火时效β相，指出α′相和α″相的性质受结构和固溶度的综合影响，β相可更细致地分为β0、β、β′和β″。最后对钛合金中出现的所有相的硬度进行了排序，排序结果为：ω〉α′≈β″〉α″≈α〉β〉β′〉β0。     

WC-Co-Ni硬质合金热扩散率的研究

本文研究了配碳量、粘结相中镍含量和温度对WC－Co－Ni硬质合会热扩散事的影响。结果表明，合金的热扩散率随配碳量、粘结相中谋含量增加而增加，随温度升高而降低．     

Influence of alloy ingredients on mechanical properties of ternary boride hard alloy clad materials

Using Mo, B-Fe alloy and Fe powders as raw materials, and adding C, Cr and Ni ingredients, respectively, or C, Cr and Ni mixed powders, ternary boride hard alloy clad materials was prepared on Q235 steel substrate by means of in-situ reaction and vacuum liquid phase sintering technology. The influence of alloy ingredients on the mechanical properties of ternary boride hard alloy clad materials was investigated. The results indicate that a mixture of 0.8% C, 5% Cr and 2% Ni ingredients gives a ternary boride hard alloy clad material with optimal mechanical properties, such as high transverse rupture strength, high hardness and good wear resistance.     

一种新型模具材料DGJ W40钢结硬质合金

采用一种特殊铸造工艺成功地研制了一种新型模具材料———DGJW40钢结硬质合金 ,它不仅可以锻造改形 ,还具有良好的热处理性能 ,用在拉丝、拉伸及挤压等模具上取得了良好的效果     

三元体系γ′相和θ相沉淀早期计算机研究

基于三元合金沉淀动力学相场方程的微观离散格点形式建立模型。首次对Ni75Al11V14合金的γ′和θ2个有序相析出的早期过程进行了模拟，并计算了γ′有序相的成分序参数和长程序参数。结果表明：Ni75Al11V14合金中γ′相的沉淀机制为非经典形核长大兼有失稳分解特征，先形成非化学计量比有序相，然后才形成化学计量比有序组；非化学计量比θ有序相在γ′相界处形成，距离γ′相界越远，其有序程度越低，θ有序畴存在2种类型：水平分布和垂直分布，和它所依附的γ′相界面取向有关。     

Influence of the stress,strain, and temperature on the surface roughness of an AlSl 52100 steel due to an orthogonal cut

In recent years, the finite element method (FEM) has become the main tool for simulating the metal cutting process because research based on trial and error is time consuming and requires high investment. Early studies were done by different investigators. In this research AISI 52100, hardened steel (62 HRC) was selected for an orthogonal machining process as well as metal cutting simulation using the software DEFORM-2D. This software is based on a forging process and has been adapted to an orthogonal machining process. The results of simulated cutting forces were compared with experimental cutting force data to validate the orthogonal cut simulation. Also, the surface roughness was measured, and the influence of the stress, strain, and temperature on the surface roughness was studied.     

Feedrate optimization and tool profile modification for the high-efficiency ball-end milling process

Trend in die/mold machining is to produce highly quailed surface using the high-speed hard machining with the ball-end cutter. The ball-end milling is, however, less efficiency than the flat end milling. It is important to optimize the feedrate that gives the maximum material removal rate constrained by an allowable surface roughness. The state-of-art of the CBN ball-end cutter technology allows increasing the tooth feed for high-speed and high-efficiency machining. However, because the spherical shape of the cutter can result in the scallop-liked cusps on the machined surface, the surface roughness consideration makes a feedrate limitation to the CBN cutter. In this paper, the optimization of the feedrate by considering the generated-scallop effect of the ball-end cutter has been studied. It was found that the tooth feed must be kept within one third of the path pick in order to keep the feed-interval scallop height not over the path-interval scallop height. Therefore, the potential capability of the CBN cutter for the larger tooth feed (i.e. high efficient) machining can not be fully exploited. It was found a notch-cut on the center of the ball-end cutter reduced the feed-interval cusp height, thus allowing an increased feedrate of more than 50% compared with the standard ball-end cutter. If the parameters of the notch-cut profile can be optimized, it is believed that the feedrate can be further increased.     

Analysis of Intermetallic Phases Formed on Surface Vapor Oxidized H13 Hot Work Steels in Molten Aluminum

In this paper, the author dipped surface vapor oxidized H13 steel specimens into 700℃ molten aluminum liquid for a certain period of time. Analyze the intermetallic phases formed on the H13 samples surface with optical microscope and X-ray diffraction method. The observation of immersion test sample's cross-section shows that Fe3O4 film will protect die substrate from molten aluminum erosion. The identification of the intermetallic phases reveals that they consist of 2parts, which is named as the composite layer and the compact layer. Further investigations are made in order to know the phase constituents of the 2 layers, they are Al8Fe2Si (outer composite layer), (AlCuMg) and Al5Fe2 (compact layer),respectively. The experimental results show that on the same specimen, a convex surface with bigger radius of curvature is more likely to be molten and the melting loss speed is also faster than a flat and smooth surface. The thickness of compact layer on a smooth surface is much bigger than that of the convex surface. Therefore, the author supposes the compact layer is favorable in stabilizing the die surface material from further melting loss, as their formation on the die surface, the melting loss speed will decrease.     

水性聚氨酯结构与微相分离的研究

合成了一系列水性聚氯酯，并用红外光谱、差示扫描量热仪对乳液胶膜进行表征，考察了软段组成、DMPA含量及。(-NCO)：n(-OH)比值对产物微相分离的影响。实验结果表明：聚醚型产物的微相分离程度高于聚酯型产物。提高DMPA用量，软段Tg移向低温区，说明体系的做相分离程度加大。随着n(-NCO)：n(-OH)比值的增大，软段Tg也移向低温区，软硬段的微相分离程度增大.