B2 功率超声振动系统的电声效率测量

本用导纳圆图法和谐振导计算法，分别对用于超声清洗和塑料焊接的两个振动系统的电声效率进行了测量，结果表明在小信号和功率输出下，其电声效率基本相等，测量误差不超过±１５％。为通过电声效率和电功率测量，确定功率超声振动系统的输出声功率提供了可能途径。     

Ultrasonic study of molecular association of poly(vinyl chloride) solution in tetrahydrofuran

Ultrasonic absorption, velocity, adiabatic compressibility, relaxation time and relaxation amplitude measurements are reported on poly(vinyl chloride) (PVC) solution in tetrahydrofuran (THF) using pulsed ultrasonic apparatus operating at 2 MHz and 313 K. Results show a linear increase of velocity. density, viscosity, absorption coefficient, relaxation time and relaxation amplitude values with the increase of PVC concentration in THF. In contrast the compressibility decreases with increasing PVC concentration. This suggests interaction between PVC and THF molecules.     

焊缝超声检测的基本特征及操作要点

通过对焊缝超声波检测原理和检测系统实施过程的分析,论述了检测系统的要素组成;总结了检测实施过程的基本特征与缺陷判定、焊缝质量评定的关系以及存在的主要问题;提出了提高焊缝超声波检测可靠性应控制检测实施过程诸要素的途径和方法.     

钢管对接环焊缝超声波检测对比试块改进的设想

讨论了石油、电力、机械等行业钢管对接环焊缝超声波检测对比试块数量太多给超声波检测带来的问题,针对这一问题设计了通用螺线型对比试块,即将大量常用规格的对比试块整合成少数几块螺线型试块,该试块具有连续的曲率,完全能在其适用范围内很好地与各种管径的管件相对应,成功地解决了对比试块数量多、单块适用范围小、携带不便等问题。     

基于LabVIEW的超声信号小波阈值去噪方法

图形化编程软件LabVIEW具有强大的信号采集功能,但对于需要进行大量数据运算处理的复杂应用就显得力不从心。数学工具软件MATLAB强大的计算功能及较高的编程效率可以弥补LabVIEW开发的不足。文中结合两者软件的优点,采用混合编程的方法进行实际工程的去噪处理,同时针对超声缺陷回波信号信噪比低、易于被噪声淹没的特点,选取小波阈值去噪的方法,通过调用LabVIEW里的MATLAB Script节点对信号进行仿真实验,仿真结果表明采用stein的无偏风险阈值去噪的方法消噪效果最为明显,得到较高的信噪比。     

自洁式超声波在线过滤器的研制

我国地表水浊度高,极大地影响基于光度法的在线分析仪器正常运行;以自主创新的在线采水过滤头为核心,提出一种新型的自洁式超声波在线过滤器,由超声波电源、采水和反冲洗模块、嵌入式控制模块等组成,具备定时定速过滤采水、超声波反冲清洗等功能;实验结果表明,过滤器能够连续地自动滤除水中的悬浮物质,并且不影响目标物的化学形态,对同一水样的浊度去除率维持在85%左右。     

基于超声波的围岩松动圈实时监测系统设计

实时地掌握围岩松动圈的范围对矿藏的安全生产具有重要的意义。利用超声波探测的灵活性和准确性,本文提出了一种基于超声波的围岩松动圈监测系统设计方法。此方案利用超声波在岩体中的传播速度与岩体的受力状态和裂隙程度的关系来实时地监测围岩松动圈的情况,具有方便、灵活、易于操作等特点。     

Nondestructive characterization of the mechanical strength of diffusion bonds. II. Application of a quasi-static spring model

It has been shown that the acoustic response of imperfect interfaces may be described by a quasi-static spring model. In the present paper, experimental data on the geometry of the contacts between two diffusion-bonded blocks have been used to determine the spring stiffness of such interfaces which have been correlated with experimentally determined ultrasonic reflection coefficients. The correlation between the theoretical reflection coefficient and the spring stiffness was found to be in excellent agreement with experimentally-observed values, if the disbonds are of infinitesimally small thickness. For disbonds of finite thickness, the agreement is less satisfactory. Reasons for the discrepancy in the latter case are unknown at the present time.     

Ultrasonic-assisted drilling of Inconel 738-LC

Generally in the drilling of modern aviation materials such as nickel and titanium base super alloys, problems frequently occur in terms of burr formation at the cutter exit, tool stress, high heat generation on tool surface as well as low process reliability. A recent and promising method to overcome these technological constraints is the use of ultrasonic assistance, where high-frequency and low-amplitude vibrations are superimposed on the movement of cutting tools. This paper presents the design of an ultrasonically vibrated tool holder and the experimental investigation of ultrasonically assisted drilling of Inconel 738-LC. The circularity, cylindricity, surface roughness and hole oversize of the ultrasonically and conventionally drilled workpieces were measured and compared. The obtained results show that the application of ultrasonic vibration can improve the hole quality considerably. Improvements of up to 60% have been achieved.     

超声辅助激光修复镍基高温合金V形槽

为了提高失效零件的修复质量,以V形槽为修复对象开展研究,在修复过程中引入超声振动. 耦合声场、温度场与流场建立超声辅助激光修复V形槽的非线性瞬态模型,对修复过程熔池形貌及其温度场进行数值模拟,并开展相关实验研究,分析超声对修复区组织及性能的影响机制. 数值模拟结果表明,超声振动能加速熔池流动与散热,提高熔深,细化晶粒并改善V形槽底部难熔区域的修复效果. 金相、扫描电子显微镜和电子背散射衍射分析结果表明,在超声作用下,晶粒尺寸和一次枝晶间距得到细化,Laves相更加弥散,Nb元素的富集受到抑制;常温和高温硬度在超声作用下分别提高了11.1%、10.4%. 研究表明,超声振动能有效改善镍基高温合金V形槽激光修复区的微观形貌,提高力学性能.