压力容器环缝焊接自动跟踪系统的研究

作者研制了一种新型摆动式电弧传感器及其焊缝自动跟踪系统。采用计算机控制，成功地应用于压力容器的环缝脉冲ＭＡＧ焊工艺。实践证明采用这种系统跟踪精度高并获得了优质焊缝。     

微机控制热丝GTA全位置焊管系统

本文介绍了新开发的微机控制热丝钨极氢弧焊焊管系统，旨在提高焊接速度及质量以适应生产发展的需要，控制系统利用焊接电板为传感器，通过软件来实现焊接程序、焊接规范的自动变换，焊接参数的自动控制及以焊缝的自动跟踪和示教跟踪，具有抗干扰性强，精度高，反应快、柔性强及体积小等优点，特别适合于野外现场施工。     

埋弧自动焊在大口径钢卷管焊接上的应用

为把埋弧焊应用在大口径钢卷管焊接上,分析了焊接工艺设计、焊接工装设计和纵缝、环缝焊接的施工要点,经过实际施工验证了这种方法是成功的,效益是高的。     

A novel arc welding inverter with unit power factor based on DSP control

A novel inverter power source is developed characterized with constant output current and unit power factor input. Digital signal processor （ DSP ） is used to realize power factor correction and control of back-stage inverter bridge of the arc welding inverter. The fore-stage adopts double closed loop proportion and integration （PI） rectifier technique and the back- stage adopts digital pulse width modulation （ PWM） technique. Simulated waves can be obtained in Matlab/Simulink and validated by experiments. Experiments of the prototype showed that the total harmonic distortion （THD） can be controlled within 10% and the power factor is approximate to 1.     

海洋平台大厚度焊接接头断裂韧度

依据BS7448断裂韧度试验标准(ISO／TC164／SC4-N400)，对采用埋弧焊(SAW)工艺施焊的、板厚为54mm的海洋石油平台大厚度对接接头试样进行了低温裂纹尖端张开位移(CTOD)试验。分别测试了-15℃下单丝和双丝埋弧焊工艺下焊缝金属和热影响区的CTOD值。试验表明，除双丝埋弧焊热影响区试件外，其余试件均满足挪威船级社DNV规定的最小特征CTOD为0．15mm的要求，为指导海洋平台的施工建造提供了科学依据。     

膜式水冷壁多焊机群控系统

基于DSP的多焊接电源群控系统被应用于膜式水冷壁焊机中.该系统引入优先级群控策略,多台焊接电源在外部参数发生波动时,按不同优先级的群控策略进行有序调整,减小了调整时间和调整误差.同时,根据焊接区域和焊接过程中管屏温度场分布规律,引入焊接参数实时调整策略,实现多台焊接电源在起弧段、稳弧段和收弧段等不同焊接过程的参数动态调整.结果表明,使用该系统控制焊机中的多台焊接电源,膜式水冷壁管屏焊接变形得到有效控制,焊接质量有较明显的提高.     

磁粉探伤焊缝区反常显示成因分析

研究了中碳钢焊缝区磁粉探伤出现的假磁痕,对焊接过程和焊缝组织进行分析,制订出合理的焊接工艺,避免表面缺陷检测的误判。     

药芯焊丝气体保护焊在高压Cr-Mo钢管上的应用

采用钨极惰性气体保护焊(GTAW)打底与药芯焊丝气体保护焊(FCAW)填充、盖面的焊接方法对ASME SA-335 P22和ASME SA-335 P11钢管做了焊接工艺评定。分别对其焊缝进行了拉伸、弯曲、冲击和硬度检测等力学性能试验，并通过金相照片对焊缝的微观组织进行了分析，结果证明工艺评定焊缝的各项力学性能指标都达到了ASME Ⅸ的要求，该焊接方法在实际生产中是可行的。     

Microstructures and mechanical properties of welded Fe-12Cr-20Mn austenitic stainless steel

The effects of welding on the tensile and fatigue properties of fully annealed and cold-worked Fe-12Cr-20Mn austenitic stainless steel were evaluated. Room temperature and 500 °C tensile tests and room temperature cantilever beam fatigue tests were accomplished on specimens that contained autogenous bead-on-plate welds. The tensile and fatigue properties of the fully annealed material were not significantly influenced by welding. The tensile properties of the welded cold-worked material were also not significantly affected by the presence of a weldment. However, welding caused a large reduction of the fatigue life of the cold-worked material. Fatigue cracks preferentially initiated at large Mn-Si inclusions that formed in the fusion zones of the weldments.