Quantitative feedback theory with applications in welding

Two different control systems were developed using quantitative feedback theory for weld quality improvement. The first application to be discussed was designed for the resistance pinch welding process and uses electrode displacement and force as feedback parameters. A correlation between weld quality and electrode displacement is established for constant electrode force. The system is capable of producing repeatable welds of consistent quality, with wide variations in weld parameters. This is the first time feedback control has been successfully applied to pinch welding. The second example presented in this paper was developed for penetration control of the gas-tungsten-arc welding process. The feedback signal is obtained by measuring the amount of light emitted from the back side of the weld. Welds of constant penetration have been demonstrated in tests with travel speeds varying from 1.5 to 6 inches per minute and with 200 per cent changes in part thickness.     

Incoloy 800H合金的应用和性能分析

通过对耐热耐蚀合金Incoloy 80 0H的性能分析 ,指出它与普通奥氏体不锈钢相比具有较优的抗氧化性能、耐蚀性和高温蠕变强度。针对催化裂化装置同轴式沉降再生器内部所用Incoloy 80 0H焊件易出现裂纹的问题进行分析 ,认为在施焊过程中由于合金凝固时有低熔点金属或化合物的液态膜残留在晶界区 ,该合金具有高的焊接热裂纹敏感性 ,若焊材选择不当 ,焊丝填充不充分、缺少保护气等将导致晶间裂纹产生。提出了该合金采用TIG焊接防止热裂纹产生的措施。     

新型交流脉冲MIG焊接法的研究

采用自行研制的具有方框形外特性的交流脉冲MIG焊接电源 ,又设计了双凹形焊接电流波形 ,即过零前后的电流波形均为脉冲大电流 ,有利于交流脉冲MIG焊接电弧的连续稳定。按照这个新型交流脉冲MIG焊接方法 ,不必加任何稳弧措施 ,可实现电弧的稳定燃烧 ,解决了电弧磁偏吹的问题 ,具有较好的焊接工艺性能 ,用于压力容器的全位置焊接和铝焊接均有很好的焊缝成型     

水力喷射径向水平井生产管的工艺评定与检验

在URRS系统施工过程中 ,生产管处于多种变化复杂的应力和变形状态下 ,若出现失稳、渗漏、刺穿和断裂等事故 ,将造成巨大经济损失。为此 ,开展了水力喷射径向水平井用生产管的焊接方法、焊接设备、焊接工艺过程和焊接接头力学性能评定方法的试验研究。通过研究和试验 ,管材基本上实现了国产化 ,与之相匹配的焊接材料、焊接工艺以及质量检测技术已基本配套和规范化 ,形成了一套稳定的、可靠性较高且能完全满足现场工况的施工体系和质量保证体系     

不锈钢及镍基堆焊层厚度测量

叙述了运用磁性法或超声法对核电和化工容器中不锈钢及镍基堆焊层厚度进行测量的原理、方法及主要影响因素 ,比较了这两种方法的测量结果     

筒体环缝数控MAG焊接自动机

研究开发的筒体数控MAG自动焊机适应于不同直径，长度和壁厚的筒体的焊接。可预置5种工件的焊接参数且在焊接过程中还可根据情况进行调节。该机适应于多层多道焊，既可以自动排列焊道也可以进行摆动焊接。     

法国产CT4型横拼双金属专用真空电子束焊机原理与构造

试述法国TECHMETA公司产的CT4型横拼双金属专用真空电子束焊机原理与构造，其中主要阐述电子枪控制电路板的原理。     

Effects of modeling means on properties of monitoring models of spot welding quality

Analyzing and modeling the relation between monitoring information during welding and quality information of the joints is the foundation of monitoring resistance spot welding quality. According to the means of modeling, the known models can be divided into three large categories: single linear regression models, multiple linear regression models and multiple non-linear models. By modeling the relations between dynamic resistance information and welding quality parameters with different means, this paper analyzes effects of modeling means on performances of monitoring models of resistance spot welding quality. From the test results, the following conclusions can be drawn: By comparison with two other kinds of models, artificial neural network (ANN) model can describe non-linear and high coupling relationship between monitoring information and quality information more reasonably, improve performance of monitoring model remarkably, and make the estimated values of welding quality parameters more accurate and reliable.     

蓝疆号起重铺管船托管架拖挂结构的质量及进度控制

蓝疆号起重铺管船是一艘集起重、管道铺设于一身的多功能新型船舶,在铺管作业系统中,设有一连接船体与托管架的独立结构——拖挂结构。介绍这个由特厚高强钢板组焊而成的结构在制造过程和现场施工中的质量控制及进度控制,供从事工程管理人员参考。     

CMS/TiO2杂化材料电流变液的制备及其性能

利用特殊的溶胶凝胶方法原位制备了改性淀粉与无机钛氧化物杂化型电流变材料。实验表明,在强电场下其电流变效应比相同组份的淀粉、二氧化钛混合型电流变液有显著提高,直流电场4 kV/mm,剪切速率5 s-1时,静态剪切屈服强度可达4000 Pa以上。同时,抗沉降性明显改善,静置100 h几乎不沉淀。此外,温度效应也获得一定的优化,在10 ℃~90 ℃的工作温度范围内力学性能保持良好,70 ℃时剪切强度达到最大值。