非线性应变路径对拉、压应变区内变形的板金属材料塑性集中失稳的影响

用数学分析的方法推证了由实验与数值分析所得出的有关拉、压应变区内,金属板料在塑性集中失稳发生时所受到的非线性应变路径影响的一般规律,并就在这一应变区内如何得到较大的拉伸应变做了进一步的讨论。     

轮胎爆裂失效分析

直升机后起落架轮胎在地面例行充气过程中发生爆裂,通过对轮胎外观检查,裂纹扩展走向分析,判断裂纹起源位置,对轮胎壁厚、沟槽深度进行测量,分析轮胎磨损情况,对轮胎开裂位置处的断口宏微观形貌进行分析判断,确立开裂模式,结合轮胎所用材料特性及轮胎表面微裂纹特征给出轮胎爆胎的主要原因:轮胎爆裂起源于胎面"X"形的相交点,呈线源特征;橡胶材料应力老化是导致轮胎在外力作用下发生爆裂的主要原因。     

一种无缝柱形钛内衬的旋压工艺研究

本文针对无缝钛内衬收口旋压创新性地提出“反旋轨迹设计+内表面压力打磨”的工艺方案,成功研制出了封头内、外型面均满足设计要求、内表面无较深褶皱(尤其R角处较光滑)、壁厚为0.6mm的无焊缝柱形钛内衬。同时,文中详细阐述了旋压工艺参数如旋压方式、旋压道次及旋压温度等的设计和实际工艺过程。本文的研究成果解决了长期以来焊缝对气瓶或内衬的困扰,大幅提升了产品服役期间的可靠性。     

冲孔灌注桩成孔常见问题及防治措施

分别对冲孔灌注桩成孔过程中常出现的垂直度偏差、缩颈、坍孔、梅花孔四类问题进行了探讨,分析其原因并提出相应的防治措施,以期解决冲孔灌注桩成孔过程中的质量通病。     

Ir和IrRh40合金热电偶丝的显微组织和力学性能研究

采用光学显微镜(OM)、扫描电镜(SEM)和力学试验机等测试手段,对Φ0.5 mm的加工态Ir丝和IrRh40合金丝的金相组织、断口形貌和力学性能进行了分析。结果表明:Rh能明显细化Ir合金的显微组织,IrRh40合金比纯Ir具有更细的晶粒,但Rh并不能提高Ir合金的强度和延伸率,Ir丝的平均抗拉强度为2103 MPa,IrRh40合金丝的平均抗拉强度为1765 MPa,2种合金的延伸率为8%~10%;Ir丝和IrRh40合金丝的拉伸断裂方式主要为穿晶断裂,在断裂之前存在明显的"颈缩"现象。     

炮弹弹体扩缩口复合模设计

针对圆管扩缩口的变形特点,通过合理的工艺计算,设计出扩缩口复合模,使弹体一次成形。对凸凹模与工件间不同摩擦系数进行数值模拟,发现凸模与工件的最佳摩擦系数为0.30,凹模与工件的最佳摩擦系数为0.18。     

合纤生产及研究中在线检测仪器的应用

扼要介绍了多普勒激光测速仪和在线张力仪的主要功能及其在合纤工艺研究与生产中的应用．     

Post-processing of finite element results and prediction of the localized necking in sheet metal forming

We propose a method based on the linear perturbation technique to predict the localized necking phenomenon in post-processing of finite element results for the simulation of deep-drawing processes. Numerous numerical results compared to experimental ones show the validity of such an approach. Numerical investigations have been performed to demonstrate the good behaviour of this technique in front of the process parameters as the friction value between the sheet and the tools, the blankholder force value or the tools radius. The paper is concluded by the interesting perspectives offered by this approach.     

Observation of polymer film drawing by use of thermography. An introductory investigation on the thermodynamics

The local heat generation that accompanied tensile drawing of polymer films was successfully observed by infrared thermography as a series of temperature distribution images. These images showed that the high temperature part where rearrangements of molecular orientation and microcrystallines occurred was located mainly at the end of the necked part for the polymers that exhibited necking or appeared uniformly throughout films for the polymers that did not exhibit necking. The generated heat could be roughly estimated, and the relation between the estimated heat and mechanical work led to the thermodynamic investigation. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 2895–2900, 2006     

套管夹套缩口的模具设计及冲压工艺

采用自主设计的模具以冲压工艺一次成型套管夹套缩口,该工艺具有产品尺寸精度高、生产效率高、生产成本低等优点,可满足大批量生产的要求。