高强度烧结钢

为开拓粉末冶金材料新的应用领域，近年来对高强度烧结钢进行了大量的研究与开发。本文简要介绍Ｈｏｇａｎａｓ公司开发的一些高强粉末冶金材料及对一些高强度烧结材料尺寸变化的控制。     

应用10mm薄板铸锭制备的NdFeB烧结磁体

NdFeB薄板铸锭具有晶粒细，富钕相分布均匀及在稀土含量较低时可以防止α－Fe相出现的特点，是一种适合制备高性能烧磁体的合金铸锭，本文介绍了一种用10mm薄板铸锭和球磨制粉方法制备烧结磁体的工艺，在设备要求较低的情况下制备得到了Br=1.37T,(BH)max=320kJ/m^3(40MGOe)的烧结磁体，同时比较了使用常规铸锭和常规工艺的结果，强调了氢爆法在该工艺中的重要作用，最后对该工艺的改进方向和10mm铸锭的应用前景进行了阐述。     

Recent developments of high-performance NEOMAX magnets

For further improvement in achieving extremely high magnetic properties of Nd- Fe- B sintered magnets, extensive investigation has been done to densify the magnet up to the theoretical value, to increase the volume fraction of the Nd ₂Fe₁₄B matrix phase, and to achieve a high degree of alignment. By controlling chemical composition and the amount of constituent phases,improving particle size distribution, and adopting the isostatic pressing method to get better alignment of fine particles, we have succeeded in obtaining a high-performance magnet having residual flux density (B_r) of 1.495 T (14.95 kG), maximum energy product [(BH)_max] of 431 kj/m³ (54.2 MGOe), and intrinsic coercivity (iH_c) of 845 kA/m (10.62 kOe).     

Rolling contact fatigue behavior of sintered and hardened steels

Powder-metal-processed bearings and gears are finding increasing application because of their economical and technical advantages. The residual pores from the sintering operatives act as lubricant pockets and dampen sound and vibration. However, porosity also decreases the mechanical strength and reduces the life of components fabricated by powder processing relative to similar wrought components. The rolling contact fatigue behavior of sintered and heat treated steel rollers was investigated using a fatigue test machine designed and fabricated for that purpose. The powder-metal-processed and the wrought steel rollers that were tested had similar composition and hardness and were mated against wrought steel rollers of high hardness. The contact stress versus number of cycles to failure data showed that the wrought steel had a very high endurance limit under rolling contact fatigue compared to the sintered steels investigated. Rolling contact fatigue behavior was found to depend on the porosity present in the material. Large surface peeling failures and pitting type fatigue failures were observed in the sintered and hardened steels, while only pitting type failures were observed in the wrought steels     

高温稀土永磁Sm2(Co,Cu,Fe,Zr)17 的制备和性能

制备了高温稀土永磁材料Sm(Coba1Fe0．26Cu0．05Zr0．026)7．0，研究了磁性能与工艺条件的关系．结果表明：提高烧结温度可使材料的Br和(BH)max增大，但是使Hci降低；适当提高真空预烧温度，可使材料在较低烧结温度下致密化，具有较高的Hci和(BH)max和温度稳定性．真空预烧温度过高使性能的急剧降低，其主要原因是Sm的析出．在最佳工艺条件下材料的磁性能参数分别为：Br1．08T3Hci2286kA／m，Hcb932kA／m，(BH)max220．8kJ／m^3；β20-200℃为-0．19％／℃．     

新型高温永磁体的研制

通过分析影响磁体高温性能的因素,设计了新磁体的成分为:Cu含量高,Fe含量低,Zr适量,Sm含量高;采用粉末冶金工艺制备了高温Sm_2(CoFeCuZr)_(17)永磁体。制得的磁体室温磁性能为:B_r1.075 T,H_(ei)2 098.2 kA/m,H_(eb) 776.1 kA/m,H_k843.8 kA/m,(BH)_(max)210.0 kj/m~3;在200℃时的磁性能为:B_r0.991 T,H_(ci)1 175.7 kA/m,H_(cb)531.7 kA/m,H_k577.9 kA/m,(BH)_(max)172.5 kJ/m~3;矫顽力温度系数β(20～200℃)为-0.24％/℃。经理论分析和实验验证,磁体的使用温度均超过400℃,为高温环境(高于400℃)提供了一种实用性永磁材料。     

Factors Affecting the Squareness of Hysteresis Loops of Sintered NdFeB Magnets

Investigation into the magnets with different squareness of hysteresis loop (SHL) reveals that the microstructure of sintered NdFeB magnets has great effects on the SHL of the magnets. The abnormal grain growth deteriorates the SHL seriously. The shape of the grain and the grain boundary affect the intensity of demagnetization field, and consequently on the SHL. The added elements have effects on the phase structures and distributions in the magnets, which influences the uniform of demagnetization field.     

稀土永磁及磁记录材料的矫顽力与有效激活体积

指出了文献 [1]中的一个错误。给出了不同模型的稀土永磁材料以及磁记录材料的矫顽力 Hc和有效激活体积υ之间的正确关系 ,这样的关系被表示成一个复杂的函数关系 ,同时指出 ,对不同模型的稀土磁性材料 ,这个函数关系是不同的     

我国烧结钕铁硼永磁体的高速发展

综述了我国烧结钕铁硼永磁材料的生产、应用和市场的发展现状。目前这种永磁体的生产量、国内用量及国内外市场销量都居世界之冠，其发展前景仍然看好。针对存在的问题提出了建议。