注射成形Fe-50%Ni软磁合金的研究

Fe-50 %Ni合金是一种典型的高磁导率和低矫顽力的软磁材料,有着广阔的应用前景.本次实验采用注射成形方法制取Fe-50 %Ni,研究了在注射成形工艺中烧结工艺对最终产品性能及微观组织的影响,并分析了影响产品磁性能的一些主要因素.实验表明,烧结温度的提高和烧结时间的延长能够较好改善产品的力学性能;密度是影响产品磁性能的主要因素,杂质(主要指(C、O、N)的含量和晶粒尺寸对剩磁、磁导率和矫顽力也有较大的影响;通过注射成形方法制取的Fe-50 %Ni,其性能要优于采用传统粉末冶金方法制造的Fe-50 %Ni.     

注射成形粘结NdFeB磁体:工艺·性能·应用

综合介绍了几种适于注射成形粘结NdFeB磁体的磁粉制备方法及特点；讨论了粘结剂、改性剂及磁场取向对注射成形NdFeB磁体最终磁性能的影响及其应用市场。在此基础上，指出了今后开展研究工作的方向。     

提高塑封双列直插式光耦合器绝缘耐压的设计和工艺要点

介绍了研制出其性能达国际先进公司同类产品水平的塑封双列直插式光耦合器的工作原理和提高绝缘耐压的技术难点，从引线框架设计、加工精度控制、内包封材料选型、理想内包封形状控制、塑封气密性的实现、环境条件的完善等方面讨论了提高绝缘耐压的设计和工艺要点。     

Failure analysis of a hot extrusion die used for Al-Li alloy processing

Al-Li alloys being developed as lighter, substitutes for conventional high strength Al alloys are to be processed by routine methods. During extrusion of a 8090 Al-Li alloy, the extrusion die container failed causing some alarm. This failed die container was analysed to examine if the failure was caused by interaction of Li diffusing out of Al-Li alloy with the carbides of die steel. The evidence, although not conclusive, is sufficient to exercise caution during such processing.     

采用一次模压成形工艺生产高性能烧结NdFeB磁环

介绍了采用一次模压成形工艺批量生产高性能烧结钕铁硼磁环的新工艺 ,指出了目前该工艺仍存在的一些问题 ,同时概述了该工艺的应用前景     

Residual Stress Simulation of Injection Molding

In this study, distribution and history of residual stresses in plaque-like geometries are simulated based on linear thermoviscoelastic model, which helps to understand the mechanics and evolution of the residual stresses in the injection molding process. The numerical calculation of direction, combined with the specified boundary conditions. Results show that the stress variation across the thickness exhibits a high surface tensile value changing to a compressive peak value close to the surface, with the core region experiencing a parabolic tensile peak. Residual stress distribution throughout the thickness is almost same along the flowpath and the final residual stresses value near the gate is lower than the value near the end of flowpath.     

Optimal control of accelerator concentration for resin transfer molding process

Resin cure following mold filling is an essential element in resin transfer molding. To fabricate a composite part with high dimensional stability and minimize residual stress, uniform resin cure should be achieved. This study considers a three-part resin system composed of epoxy, hardener and accelerator. The cure kinetics can be controlled by the accelerator concentration at the injection gate. A numerical method that can predict degree of cure distribution based on accelerator concentration at the gate was proposed. The degree of cure distribution is obtained by solving the resin flow, heat transfer, accelerator concentration and cure problems sequentially. Utilizing this numerical method, an optimal variation of accelerator concentration during mold filling was sought by solving a constrained optimization problem. The effect of accelerator control on degree of cure distribution was investigated and its validity was examined for two different geometries.     

W-Ni-Cu高比重合金注射成形烧结收缩及性能的研究

研究了W-Ni-Cu高比重合金注射成形工艺过程收缩率和性能。比较了模具尺寸、注射坯尺寸、烧结坯尺寸，及烧结阶段各方向收缩率的关系，发现实际收缩与理论预测收缩率较为一致，但在厚度方向存在与其他方向收缩不一致的情形，这与由重力作用产生的塑料流动有关；还探讨了烧结坯密度与烧结条件的关系，测定了烧结坯的力学性能及断口形貌、金相组织，烧结坯在1400℃，90min烧结达到了99％的相对密度，断裂强度600MPa以上。     

Numerical Filling Simulation of Injection Molding Using Three-Dimensional Model

1 Introduction During injection moulding, the rheological response of polymer melts is generally non-Newtonian and nonisothermal with the position of the moving flow front. Because of these inherent factors, it is difficult to analyze the filling process. Therefore, simplifications usually are used. For example, in middle-plane technique and dual domain technique [1], because the most injection molded parts have the characteristic of being thin but generally of complex shape, the Hele-Shaw …     

注塑成型计算机模拟

塑料制品的几何形状各异，模腔内的流动复杂，导致价格昂贵的模具开发费用。通过流变学方法对充模过程进行定量模拟，可以为模具统计与注塑工艺优化提供定量依据。对注塑成型有关的数学模型作了讨论，给出了充模，保压和冷却３个阶段的数学模型，讨论了流道流动和三维薄壁模腔流动，还对反应注射成型计算机模拟作了讨论。